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LUBRICATION AND MAINTENANCE 0 - 1 |
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LUBRICATION AND MAINTENANCE
CONTENTS
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CHASSIS AND BODY . . . . . . . . . . . . . . . . . . . |
. 17 |
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 7 |
DRIVETRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 14 |
GENERAL INFORMATION . . . . . . . . . . . . . . . . |
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GENERAL INFORMATION
INDEX
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Classification of Lubricants . . . . . . . . . . . . . . . . . |
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Fuel Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
Hoisting Recommendations . . . . . . . . . . . . . . . . |
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Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
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Jump Starting Procedure . . . . . . . . . . . . . . . . . . |
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INTRODUCTION
Chrysler Corporation has compiled recommended lubrication and maintenance schedules and procedures to help reduce premature wear or failure over a broad range of operating conditions. When selecting the proper maintenance schedule, the climate and operating conditions must be considered. A vehicle subjected to severe usage requires service more frequently than a vehicle used for general transportation.
PARTS AND LUBRICANT RECOMMENDATIONS
When service is required, Chrysler Corporation recommends that only Mopart brand parts, lubricants and chemicals be used. Mopart provides the best engineered products for servicing Chrysler Corporation vehicles.
SEVERE SERVICE
If a vehicle is operated under any of the following conditions, it is considered severe service.
²Extremely dusty areas.
²50% or more of vehicle operation in 32°C (90°F) or higher temperatures.
²Prolonged idling ( such as, vehicle operation in stop and go traffic).
²Frequent short running periods. Not allowing engine to warm to operating temperatures.
²Police or taxi usage.
FUEL USAGE
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Parts and Lubricant Recommendations . . . . . . . . |
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Parts Requiring No Lubrication . . . . . . . . . . . . . . |
. . 2 |
Severe Service . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
Towing Recommendations . . . . . . . . . . . . . . . . . |
. . 4 |
with a minimum octane rating of 87,(R + M)/2. See Engine section of this group for Fuel Recommendations.
CLASSIFICATION OF LUBRICANTS
Only lubricants that are endorsed by the following organizations standards should be used to service a Chrysler Corporation vehicle.
²Society of Automotive Engineers (SAE)
²American Petroleum Institute (API)
²National Lubricating Grease Institute (NLGI)
ENGINE OIL
SAE GRADE RATING INDICATES ENGINE OIL VISCOSITY
²SAE 30 = single grade engine oil.
²SAE 5W-30 = multiple grade engine oil.
API QUALITY CLASSIFICATION.
²SG service engine oil is a high quality crankcase lubricant designed for use in all naturally aspirated engines.
²SG/CD service engine oil is a high quality crankcase lubricant designed for use in most naturally aspirated and turbocharged gasoline or diesel engines.
GEAR LUBRICANTS
SAE ratings also apply to multiple grade gear lubricants. In addition, API classification defines the lubricants usage.
All Chrysler Corporation engines require the use of unleaded fuel to reduce exhaust emissions. Use fuel
0 - 2 LUBRICATION AND MAINTENANCE
LUBRICANTS AND GREASES
Lubricating grease is rated for quality and usage by the NLGI. All approved products have the NLGI symbol on the label.
At the bottom NLGI symbol is the usage and quality identification letters. Wheel bearing lubricant is identified by the letter ``G''. Chassis lubricant is identified by the latter ``L''. The letter following the usage letter indicates the quality of the lubricant. The following symbols indicate the highest quality.
NLGI SYMBOL
PARTS REQUIRING NO LUBRICATION
Many components on a Chrysler Corporation vehicle require no periodic maintenance. Some components are sealed and permanently lubricated. Rubber bushings can deteriorate or limit damping ability if lubricated. The following list of components require no lubrication:
²Air Pump
²Alternator Bushings
²Drive Belts
²Drive Belt Idler/Tensioner Pulley
²Front Wheel Bearings
²Rubber Bushings
²Starter Bearings/Bushings
²Suspension Strut Bearings
²Throttle Control Cable
²Throttle Linkage
²Water Pump Bearings
JUMP STARTING PROCEDURE
WARNING: REVIEW ALL SAFETY PRECAUTIONS AND WARNINGS IN GROUP 8A, BATTERY/STARTING/CHARGING SYSTEMS DIAGNOSTICS.
DO NOT JUMP START A FROZEN BATTERY, PERSONAL INJURY CAN RESULT.
DO NOT JUMP START WHEN BATTERY INDICATOR DOT IS YELLOW OR BRIGHT COLOR.
DO NOT ALLOW JUMPER CABLE CLAMPS TO TOUCH EACH OTHER WHEN CONNECTED TO A BOOSTER SOURCE.
DO NOT USE OPEN FLAME NEAR BATTERY. REMOVE METALLIC JEWELRY WORN ON HANDS
OR WRISTS TO AVOID INJURY BY ACCIDENTAL ARCHING OF BATTERY CURRENT.
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WHEN USING A HIGH OUTPUT BOOSTING DEVICE, DO NOT ALLOW BATTERY VOLTAGE TO EXCEED 16 VOLTS. REFER TO INSTRUCTIONS PROVIDED WITH DEVICE BEING USED.
CAUTION: When using another vehicle as a booster, do not allow vehicles to touch. Electrical systems can be damaged on either vehicle.
TO JUMP START A DISABLED VEHICLE:
(1) Raise hood on disabled vehicle and visually inspect engine compartment for:
²Battery cable clamp condition, clean if necessary.
²Frozen battery.
²Yellow or bright color test indicator, if equipped.
²Low battery fluid level.
²Alternator drive belt condition and tension.
²Fuel fumes or leakage, correct if necessary.
CAUTION: If the cause of starting problem on disabled vehicle is severe, damage to booster vehicle charging system can result.
(2)When using another vehicle as a booster source, turn off all accessories, place gear selector in park or neutral, set park brake and operate engine at 1200 rpm.
(3)On disabled vehicle, place gear selector in park or neutral and set park brake. Turn off all accessories.
(4)Connect jumper cables to booster battery. RED clamp to positive terminal (+). BLACK clamp to negative terminal (-). DO NOT allow clamps at opposite end of cables to touch, electrical arc will result (Fig. 1). Review all warnings in this procedure.
(5)On disabled vehicle, connect RED jumper cable clamp to positive (+) terminal. Connect BLACK jumper cable clamp to engine ground as close to the ground cable attaching point as possible (Fig. 1).
CAUTION: Do not crank starter motor on disabled vehicle for more than 15 seconds, starter will overheat and could fail.
(6) Allow battery in disabled vehicle to charge to at least 12.4 volts (75% charge) before attempting to start engine. If engine does not start within 15 seconds, stop cranking engine and allow starter to cool (15 min.), before cranking again.
DISCONNECT CABLE CLAMPS AS FOLLOWS:
²Disconnect BLACK cable clamp from engine ground on disabled vehicle.
²When using a Booster vehicle, disconnect BLACK cable clamp from battery negative terminal. Disconnect RED cable clamp from battery positive terminal.
²Disconnect RED cable clamp from battery positive terminal on disabled vehicle.
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LUBRICATION AND MAINTENANCE 0 - 3 |
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LUBRICATION AND MAINTENANCE SCHEDULES
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FLUID CAPACITIES
HOISTING RECOMMENDATIONS
Refer to Owner's Manual provided with vehicle for proper emergency jacking procedures.
WARNING: THE HOISTING AND JACK LIFTING POINTS PROVIDED ARE FOR A COMPLETE VEHICLE. WHEN THE ENGINE OR REAR SUSPENSION IS REMOVED FROM A VEHICLE, THE CENTER OF GRAVITY IS ALTERED MAKING SOME HOISTING CONDITIONS UNSTABLE. PROPERLY SUPPORT OR SECURE VEHICLE TO HOISTING DEVICE WHEN THESE CONDITIONS EXIST.
TO HOIST OR JACK VEHICLE SEE FIGS. 2 THROUGH 7:
TOWING RECOMMENDATIONS
RECOMMENDED TOWING EQUIPMENT
To avoid damage to bumper fascia and air dams use of a wheel lift or flat bed towing device (Fig. 8) is recommended. When using a wheel lift towing de-
Fig. 1 Jumper Cable Clamp Connections |
Fig. 2 Hoisting and Jacking PointsÐAY Body |
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LUBRICATION AND MAINTENANCE 0 - 5 |
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Fig. 3 Hoisting and Jacking PointsÐAC Body
Fig. 4 Hoisting and Jacking PointsÐAA Body
vice, be sure the unlifted end of disabled vehicle has at least 100 mm (4 in.) ground clearance. If minimum ground clearance cannot be reached, use a towing dolly. If a flat bed device is used, the approach angle should not exceed 15 degrees.
GROUND CLEARANCE
CAUTION: If vehicle is towed with wheels removed, install lug nuts to retain brake drums or rotors.
Fig. 5 Hoisting and Jacking PointsÐAG Body
Fig. 6 Hoisting and Jacking PointsÐAJ Body
A towed vehicle should be raised until lifted wheels are a minimum 100 mm (4 in) from the ground. Be sure there is adequate ground clearance at the opposite end of the vehicle, especially when towing over rough terrain or steep rises in the road. If necessary, remove the wheels from the lifted end of the vehicle and lower the vehicle closer to the ground, to increase the ground clearance at the opposite end of the vehicle. Install lug nuts on wheel attaching studs to retain brake drums or rotors.
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Fig. 7 Hoisting and Jacking PointsÐAP Body
LOCKED VEHICLE TOWING
When a locked vehicle must be towed with the front wheels on the ground, use a towing dolly or flat bed hauler.
FLAT TOWING WITH TOW BAR
²4-speed automatic transaxle vehicles can be flat towed at speeds not to exceed 72 km/h (44 mph) for not more than 160 km (100 miles). The steering column must be unlocked and gear selector in neutral.
²3-speed automatic transaxle vehicles can be flat towed at speeds not to exceed 40 km/h (25 mph) for not more than 25 km (15 miles). The steering column must be unlocked and gear selector in neutral.
²Manual transaxle vehicles can be flat towed at any legal highway speed with no distance restrictions. The steering column must be unlocked and gear selector in neutral.
WARNING: DO NOT ALLOW TOWING ATTACHMENT DEVICES TO CONTACT THE FUEL TANK OR LINES, FUEL LEAK CAN RESULT.
DO NOT LIFT OR TOW VEHICLE BY FRONT OR REAR BUMPER, OR BUMPER ENERGY ABSORBER UNITS.
DO NOT VENTURE UNDER A LIFTED VEHICLE IF NOT SUPPORTED PROPERLY ON SAFETY STANDS.
DO NOT ALLOW PASSENGERS TO RIDE IN A TOWED VEHICLE.
USE A SAFETY CHAIN THAT IS INDEPENDENT FROM THE TOWING ATTACHMENT DEVICE.
Fig. 8 Recommended Towing Devices
CAUTION: Do not damage brake lines, exhaust system, shock absorbers, sway bars, or any other under vehicle components when attaching towing device to vehicle.
Remove or secure loose or protruding objects from a damaged vehicle before towing.
Refer to state and local rules and regulations before towing a vehicle.
Do not allow weight of towed vehicle to bear on lower fascia,
air dams, or spoilers.
TOWINGÐFRONT WHEEL LIFT
Chrysler Corporation recommends that a vehicle be towed with the front end lifted, whenever possible.
TOWINGÐREAR WHEEL LIFT
If a front wheel drive vehicle cannot be towed with the front wheels lifted, the rear wheels can be lifted provided the following guide lines are observed.
CAUTION: Do not use steering column lock to secure steering wheel during towing operation.
²Unlock steering column and secure steering wheel in straight ahead position with a clamp device designed for towing.
²Verify that front drive line and steering components are in good condition.
²4-speed automatic transaxle vehicles can be towed at speeds not to exceed 72 km/h (44 mph) for not more than 160 km (100 miles). The gear selector must be in neutral position.
²3-speed automatic transaxle vehicles can be towed at speeds not to exceed 40 km/h (25 mph) for not more than 25 km (15 miles). The gear selector must be in neutral position.
²3-speed automatic transaxle vehicles can be towed at speeds not to exceed 40 km/h (25 mph) for not more than 25 km (15 miles). The gear selector must be in neutral position.