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LM2596
LM2596 Series Buck Regulator Design Procedure (Adjustable Output)
(Continued)
PROCEDURE (Adjustable Output Voltage Version) |
EXAMPLE (Adjustable Output Voltage Version) |
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3. Output Capacitor Selection (COUT) |
3. Output Capacitor SeIection (COUT) |
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A. In the majority of applications, low ESR electrolytic or solid |
A. See section on COUT in Application Information section. |
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tantalum capacitors between 82 µF and 820 µF provide the |
B. From the quick design table shown in Figure 3, locate the |
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best results. This capacitor should be located close to the IC |
output voltage column. From that column, locate the output |
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using short capacitor leads and short copper traces. Do not |
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voltage closest to the output voltage in your application. In this |
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use capacitors larger than 820 µF. For additional informa- |
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example, select the 24V line. Under the output capacitor sec- |
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tion, see section on output capacitors in application in- |
tion, select a capacitor from the list of through hole electrolytic |
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formation section. |
or surface mount tantalum types from four different capacitor |
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B. To simplify the capacitor selection procedure, refer to the |
manufacturers. It is recommended that both the manufactur- |
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quick design table shown in Figure 3. This table contains |
ers and the manufacturers series that are listed in the table be |
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different output voltages, and lists various output capacitors |
used. |
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that will provide the best design solutions. |
In this example, through hole aluminum electrolytic capacitors |
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C. The capacitor voltage rating should be at least 1.5 times |
from several different manufacturers are available. |
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greater than the output voltage, and often much higher voltage |
220 µF/35V Panasonic HFQ Series |
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ratings are needed to satisfy the low ESR requirements |
150 µF/35V Nichicon PL Series |
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needed for low output ripple voltage. |
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C. For a 20V output, a capacitor rating of at least 30V or more |
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is needed. In this example, either a 35V or 50V capacitor |
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would work. A 35V rating was chosen, although a 50V rating |
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could also be used if a lower output ripple voltage is needed. |
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Other manufacturers or other types of capacitors may also be |
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used, provided the capacitor specifications (especially the 100 |
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kHz ESR) closely match the types listed in the table. Refer to |
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the capacitor manufacturers data sheet for this information. |
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4. Feedforward Capacitor (CFF) (See Figure 1) |
4. Feedforward Capacitor (CFF) |
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For output voltages greater than approximately 10V, an addi- |
The table shown in Figure 3 contains feed forward capacitor |
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tional capacitor is required. The compensation capacitor is |
values for various output voltages. In this example, a 560 pF |
|
typically between 100 pF and 33 nF, and is wired in parallel |
capacitor is needed. |
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with the output voltage setting resistor, R2. It provides addi- |
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tional stability for high output voltages, low input-output volt- |
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ages, and/or very low ESR output capacitors, such as solid |
||
tantalum capacitors. |
This capacitor type can be ceramic, plastic, silver mica, etc. (Because of the unstable characteristics of ceramic capacitors made with Z5U material, they are not recommended.)
www.national.com |
14 |
LM2596 Series Buck Regulator Design Procedure (Adjustable Output)
(Continued)
PROCEDURE (Adjustable Output Voltage Version) |
EXAMPLE (Adjustable Output Voltage Version) |
5. Catch Diode Selection (D1) |
5. Catch Diode Selection (D1) |
A. The catch diode current rating must be at least 1.3 times |
A. Refer to the table shown in Figure 11. Schottky diodes |
greater than the maximum load current. Also, if the power |
provide the best performance, and in this example a 5A, 40V, |
supply design must withstand a continuous output short, the |
1N5825 Schottky diode would be a good choice. The 5A diode |
diode should have a current rating equal to the maximum |
rating is more than adequate and will not be overstressed |
current limit of the LM2596. The most stressful condition for |
even for a shorted output. |
this diode is an overload or shorted output condition. |
B.The reverse voltage rating of the diode should be at least 1.25 times the maximum input voltage.
C.This diode must be fast (short reverse recovery time) and must be located close to the LM2596 using short leads and short printed circuit traces. Because of their fast switching speed and low forward voltage drop, Schottky diodes provide the best performance and efficiency, and should be the first choice, especially in low output voltage applications. Ultra-fast recovery, or High-Efficiency rectifiers are also a good choice, but some types with an abrupt turn-off characteristic may cause instability or EMl problems. Ultra-fast recovery diodes typically have reverse recovery times of 50 ns or less. Rectifiers such as the 1N4001 series are much too slow and should not be used.
6. Input Capacitor (CIN) |
6. Input Capacitor (CIN) |
|
A low ESR aluminum or tantalum bypass capacitor is needed |
The important parameters for the Input capacitor are the input |
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between the input pin and ground to prevent large voltage |
voltage rating and the RMS current rating. With a nominal |
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transients from appearing at the input. In addition, the RMS |
input voltage of 28V, an aluminum electrolytic aluminum elec- |
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current rating of the input capacitor should be selected to be at |
trolytic capacitor with a voltage rating greater than 42V (1.5 x |
|
least 1¤2 the DC load current. The capacitor manufacturers |
V ) would be needed. Since the the next higher capacitor |
|
IN |
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data sheet must be checked to assure that this current rating |
voltage rating is 50V, a 50V capacitor should be used. The |
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is not exceeded. The curve shown in Figure 13 shows typical |
capacitor voltage rating of (1.5 x VIN) is a conservative guide- |
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RMS current ratings for several different aluminum electrolytic |
line, and can be modified somewhat if desired. |
|
capacitor values. |
The RMS current rating requirement for the input capacitor of |
|
This capacitor should be located close to the IC using short |
a buck regulator is approximately 1¤2 the DC load current. In |
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leads and the voltage rating should be approximately 1.5 |
this example, with a 3A load, a capacitor with a RMS current |
|
times the maximum input voltage. |
rating of at least 1.5A is needed. |
|
If solid tantalum input capacitors are used, it is recomended |
The curves shown in Figure 13 can be used to select an |
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that they be surge current tested by the manufacturer. |
appropriate input capacitor. From the curves, locate the 50V |
|
Use caution when using a high dielectric constant ceramic |
line and note which capacitor values have RMS current ratings |
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greater than 1.5A. Either a 470 µF or 680 µF, 50V capacitor |
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capacitor for input bypassing, because it may cause severe |
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could be used. |
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ringing at the VIN pin. |
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For a through hole design, a 680 µF/50V electrolytic capacitor |
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For additional information, see section on input capaci- |
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tors in application information section. |
(Panasonic HFQ series or Nichicon PL series or equivalent) |
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would be adequate. Other types or other manufacturers ca- |
||
pacitors can be used provided the RMS ripple current ratings |
||
are adequate. |
||
For surface mount designs, solid tantalum capacitors can be |
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used, but caution must be exercised with regard to the capaci- |
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tor surge current rting (see Application Information or input |
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capacitors in this data sheet). The TPS series available from |
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AVX, and the 593D series from Sprague are both surge cur- |
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rent tested. |
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To further simplify the buck regulator design procedure, Na- |
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tional Semiconductor is making available computer design |
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software to be used with the Simple Switcher line ot switching |
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regulators. Switchers Made Simple (version 4.3 or later) is |
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available on a 31¤2" diskette for IBM compatible computers. |
LM2596
15 |
www.national.com |
LM2596
LM2596 Series Buck Regulator Design Procedure (Adjustable Output)
Output |
Through Hole Output Capacitor |
Surface Mount Output Capacitor |
||||
Voltage |
||||||
Panasonic |
Nichicon PL |
Feedforward |
AVX TPS |
Sprague |
Feedforward |
|
(V) |
HFQ Series |
Series |
Capacitor |
Series |
595D Series |
Capacitor |
(µF/V) |
(µF/V) |
(µF/V) |
(µF/V) |
|||
2 |
820/35 |
820/35 |
33 nF |
330/6.3 |
470/4 |
33 nF |
4 |
560/35 |
470/35 |
10 nF |
330/6.3 |
390/6.3 |
10 nF |
6 |
470/25 |
470/25 |
3.3 nF |
220/10 |
330/10 |
3.3 nF |
9 |
330/25 |
330/25 |
1.5 nF |
100/16 |
180/16 |
1.5 nF |
1 2 |
330/25 |
330/25 |
1 nF |
100/16 |
180/16 |
1 nF |
1 5 |
220/35 |
220/35 |
680 pF |
68/20 |
120/20 |
680 pF |
2 4 |
220/35 |
150/35 |
560 pF |
33/25 |
33/25 |
220 pF |
2 8 |
100/50 |
100/50 |
390 pF |
10/35 |
15/50 |
220 pF |
FIGURE 3. Output Capacitor and Feedforward Capacitor Selection Table |
||||||
LM2596 Series Buck Regulator Design Procedure
INDUCTOR VALUE SELECTION GUIDES (For Continuous Mode Operation)
01258324 |
01258326 |
FIGURE 4. LM2596-3.3 |
FIGURE 6. LM2596-12 |
01258325 01258327
FIGURE 5. LM2596-5.0 FIGURE 7. LM2596-ADJ
www.national.com |
16 |
LM2596 Series Buck Regulator Design Procedure (Continued)
Inductance |
Current |
Schott |
Renco |
Pulse Engineering |
Coilcraft |
||||
(µH) |
(A) |
||||||||
Through |
Surface |
Through |
Surface |
Through |
Surface |
Surface |
|||
Hole |
Mount |
Hole |
Mount |
Hole |
Mount |
Mount |
|||
L15 |
22 |
0.99 |
67148350 |
67148460 |
RL-1284-22-43 |
RL1500-22 |
PE-53815 |
PE-53815-S |
DO3308-223 |
L21 |
68 |
0.99 |
67144070 |
67144450 |
RL-5471-5 |
RL1500-68 |
PE-53821 |
PE-53821-S |
DO3316-683 |
L22 |
47 |
1.17 |
67144080 |
67144460 |
RL-5471-6 |
Ð |
PE-53822 |
PE-53822-S |
DO3316-473 |
L23 |
33 |
1.40 |
67144090 |
67144470 |
RL-5471-7 |
Ð |
PE-53823 |
PE-53823-S |
DO3316-333 |
L24 |
22 |
1.70 |
67148370 |
67148480 |
RL-1283-22-43 |
Ð |
PE-53824 |
PE-53825-S |
DO3316-223 |
L25 |
15 |
2.10 |
67148380 |
67148490 |
RL-1283-15-43 |
Ð |
PE-53825 |
PE-53824-S |
DO3316-153 |
L26 |
330 |
0.80 |
67144100 |
67144480 |
RL-5471-1 |
Ð |
PE-53826 |
PE-53826-S |
DO5022P-334 |
L27 |
220 |
1.00 |
67144110 |
67144490 |
RL-5471-2 |
Ð |
PE-53827 |
PE-53827-S |
DO5022P-224 |
L28 |
150 |
1.20 |
67144120 |
67144500 |
RL-5471-3 |
Ð |
PE-53828 |
PE-53828-S |
DO5022P-154 |
L29 |
100 |
1.47 |
67144130 |
67144510 |
RL-5471-4 |
Ð |
PE-53829 |
PE-53829-S |
DO5022P-104 |
L30 |
68 |
1.78 |
67144140 |
67144520 |
RL-5471-5 |
Ð |
PE-53830 |
PE-53830-S |
DO5022P-683 |
L31 |
47 |
2.20 |
67144150 |
67144530 |
RL-5471-6 |
Ð |
PE-53831 |
PE-53831-S |
DO5022P-473 |
L32 |
33 |
2.50 |
67144160 |
67144540 |
RL-5471-7 |
Ð |
PE-53932 |
PE-53932-S |
DO5022P-333 |
L33 |
22 |
3.10 |
67148390 |
67148500 |
RL-1283-22-43 |
Ð |
PE-53933 |
PE-53933-S |
DO5022P-223 |
L34 |
15 |
3.40 |
67148400 |
67148790 |
RL-1283-15-43 |
Ð |
PE-53934 |
PE-53934-S |
DO5022P-153 |
L35 |
220 |
1.70 |
67144170 |
Ð |
RL-5473-1 |
Ð |
PE-53935 PE-53935-S |
Ð |
|
L36 |
150 |
2.10 |
67144180 |
Ð |
RL-5473-4 |
Ð |
PE-54036 PE-54036-S |
Ð |
|
L37 |
100 |
2.50 |
67144190 |
Ð |
RL-5472-1 |
Ð |
PE-54037 PE-54037-S |
Ð |
|
L38 |
68 |
3.10 |
67144200 |
Ð |
RL-5472-2 |
Ð |
PE-54038 PE-54038-S |
Ð |
|
L39 |
47 |
3.50 |
67144210 |
Ð |
RL-5472-3 |
Ð |
PE-54039 PE-54039-S |
Ð |
|
L40 |
33 |
3.50 |
67144220 |
67148290 |
RL-5472-4 |
Ð |
PE-54040 PE-54040-S |
Ð |
|
L41 |
22 |
3.50 |
67144230 |
67148300 |
RL-5472-5 |
Ð |
PE-54041 PE-54041-S |
Ð |
|
L42 |
150 |
2.70 |
67148410 |
Ð |
RL-5473-4 |
Ð |
PE-54042 PE-54042-S |
Ð |
|
L43 |
100 |
3.40 |
67144240 |
Ð |
RL-5473-2 |
Ð |
PE-54043 |
Ð |
|
L44 |
68 |
3.40 |
67144250 |
Ð |
RL-5473-3 |
Ð |
PE-54044 |
Ð |
|
FIGURE 8. Inductor Manufacturers Part Numbers
Coilcraft Inc. |
Phone |
(800) |
322-2645 |
FAX |
(708) |
639-1469 |
|
Coilcraft Inc., Europe |
Phone |
+11 1236 730 595 |
|
FAX |
+44 1236 730 627 |
||
Pulse Engineering Inc. |
Phone |
(619) |
674-8100 |
FAX |
(619) |
674-8262 |
|
Pulse Engineering Inc., |
Phone |
+353 93 24 107 |
|
Europe |
|||
FAX |
+353 93 24 459 |
||
Renco Electronics Inc. |
Phone |
(800) |
645-5828 |
FAX |
(516) |
586-5562 |
|
Schott Corp. |
Phone |
(612) |
475-1173 |
FAX |
(612) |
475-1786 |
|
FIGURE 9. Inductor Manufacturers Phone Numbers
LM2596
17 |
www.national.com |
LM2596
LM2596 Series Buck Regulator Design Procedure (Continued)
Nichicon Corp. |
Phone |
(708) |
843-7500 |
FAX |
(708) |
843-2798 |
|
Panasonic |
Phone |
(714) |
373-7857 |
FAX |
(714) |
373-7102 |
|
AVX Corp. |
Phone |
(803) |
448-9411 |
FAX |
(803) |
448-1943 |
|
Sprague/Vishay |
Phone |
(207) |
324-4140 |
FAX |
(207) |
324-7223 |
|
FIGURE 10. Capacitor Manufacturers Phone Numbers
VR |
3A Diodes |
4A±6A Diodes |
||||||
Surface Mount |
Through Hole |
Surface Mount |
Through Hole |
|||||
Schottky |
Ultra Fast |
Schottky |
Ultra Fast |
Schottky |
Ultra Fast |
Schottky |
Ultra Fast |
|
Recovery |
Recovery |
Recovery |
Recovery |
|||||
20V |
All of |
1N5820 |
All of |
All of |
SR502 |
All of |
||
these |
these |
these |
these |
|||||
SK32 |
SR302 |
1N5823 |
||||||
diodes |
diodes |
diodes |
diodes |
|||||
MBR320 |
SB520 |
|||||||
are |
||||||||
are |
are |
are |
||||||
30V |
30WQ03 |
1N5821 |
||||||
rated to |
rated to |
rated to |
rated to |
|||||
SK33 |
MBR330 |
50WQ03 |
SR503 |
|||||
at least |
at least |
at least |
at least |
|||||
31DQ03 |
1N5824 |
|||||||
50V. |
50V. |
50V. |
50V. |
|||||
1N5822 |
SB530 |
|||||||
40V |
SK34 |
SR304 |
50WQ04 |
SR504 |
||||
MBRS340 |
MBR340 |
1N5825 |
||||||
30WQ04 |
MURS320 |
31DQ04 |
MUR320 |
MURS620 |
SB540 |
MUR620 |
||
50V |
SK35 |
30WF10 |
SR305 |
50WF10 |
HER601 |
|||
or |
MBRS360 |
MBR350 |
50WQ05 |
SB550 |
||||
More |
30WQ05 |
31DQ05 |
50SQ080 |
|||||
FIGURE 11. Diode Selection Table
www.national.com |
18 |