Файл: 92FWD_13.pdf

SAFETY PRECAUTIONS AND WARNINGS

WARNING: BUMPER ENERGY ABSORBER UNITS CONTAIN PRESSURIZE GAS. DO NOT PUNCTURE OR HEAT ABSORBER UNIT FOR ANY REASON. PERSONAL INJURY CAN RESULT.

DO NOT VENTURE UNDER A HOISTED VEHICLE THAT IS NOT SUPPORTED ON SAFETY STANDS. PERSONAL INJURY CAN RESULT.

CAUTION: To avoid damaging a bright metal or painted finish bumper or fascia, use a padded work surface.

FRONT BUMPERÐAA-VEHICLE

BUMPER AND STANDARD FASCIA REMOVAL (FIG. 1)

(1)Remove socket and bulb from park and turn

lamp.

(2)Disconnect horn and fog lamp connectors (if equipped).

(3)Remove push-in fasteners holding sight shield to vertical support in front of radiator.

(4)Remove nuts holding fascia to fender, from behind forward flange of fender.

(5)Support front bumper assembly on suitable lifting device and remove bolts holding bumper reinforcement to energy absorber units.

INSTALLATION

Reverse the preceding operation. Align bumper height to approximately 3 mm (1/8 in.) gap to bottom of head lamp assemblies and flush to front fenders below the side marker lamps.

Fig. 1 Standard Front BumperÐAA-Vehicle

13 - 2 FRAME AND BUMPERS

BUMPER AND WRAP-AROUND FASCIA REMOVAL (FIG. 2)

(1)Remove socket and bulb from park and turn

lamp.

(2)Disconnect horn and fog lamp connectors (if equipped).

(3)Remove push-in plastic fasteners at forward edge of front wheel opening.

(4)Remove pal-nut fasteners from behind front fenders rearward of the side marker lamp.

(5)Remove push-in, fasteners holding sight shield to vertical support in front of radiator.

(6)Remove nuts holding fascia to fender, from behind forward flange of fender.

(7)Support front bumper on suitable lifting device and remove bolts holding bumper reinforcement to energy absorber units.

INSTALLATION

Reverse the preceding operation. Align bumper height to approximately 3 mm (1/8 in.) gap to bottom of head lamp assemblies and flush to front fenders below the side marker lamps.

Fig. 2 Wrap-around Front BumperÐAA-Vehicle

BUMPER OVERHAUL (FIG. 3)

(1)Position bumper assembly on a suitable padded work surface to avoid damage to painted fascia.

(2)Remove sight shield push-in, fasteners and separate shield from assembly.

(3)Remove air dam screws and push-in fasteners and lift dam out of retaining channels at ends of fas-

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cia. Remove dam retaining channels and reinforcements from fascia (if equipped).

(4)Remove park and turn signal lamp assemblies, see Group 8L, Lamps

(5)Remove fog lamp bracket from bottom of bumper reinforcement (if equipped).

(6)Remove horns from back of bumper reinforce-

ment.

(7)Remove lower air intake louver screws and push-in fastener and separate louver from fascia.

(8)Remove upper reinforcement to fascia attaching bolts and separate reinforcement from fascia.

(9)Straighten toy-tab fasteners holding horizontal moulding to fascia and separate moulding from two sided adhesive tape behind moulding. Remove moulding from fascia.

To assemble, reverse the preceding operation.

Fig. 3 Front Bumper OverhaulÐAA-Vehicle

FRONT BUMPERÐAC VEHICLE

FRONT BUMPER AND STANDARD FASCIA REMOVALÐAC/D OR AC/C-H-BODY (FIG. 4)

(1)Remove nuts holding fascia to fender, from behind forward flange of fender.

(2)Support front bumper assembly on suitable lifting device and remove bolts holding bumper reinforcement to energy absorber units.

(3)Separate bumper from vehicle.

INSTALLATION

Reverse the preceding operation. Align bumper height to fit flush to bottom of head lamp assemblies and grille.

FRONT BUMPER OVERHAULÐAC\ OR AC/C-H- BODYÐ(FIG. 4)

(1) Position bumper assembly on a suitable padded

Fig. 4 Front BumperÐAC\ or AC/C-H-Body

work surface to avoid damage to painted fascia.

(2)Remove push-in fasteners holding fascia to reinforcement.

(3)Remove upper reinforcement to fascia attaching bolts and separate reinforcement from fascia.

To assemble, reverse the preceding operation.

FRONT BUMPER AND FASCIA REMOVALÐ AC/C-BODY (FIG. 5)

(1)Raise vehicle and support on safety stands.

(2)Remove push-in fasteners holding bumper fascia to front wheel opening lip.

(3)Support bumper on a suitable lifting device.

(4)Remove nuts holding bumper reinforcement to energy absorbers.

(5)Separate bumper from vehicle.

INSTALLATION

Reverse the preceding operation.

BUMPER OVERHAULÐAC/C-BODY

(1)Position bumper assembly on a suitable padded work surface to avoid damage to painted fascia.

(2)Remove bolts holding bumper face bar to reinforcement.

(3)Remove push-in fasteners holding fascia to reinforcement.

(4)Separate reinforcement from fascia.

To assemble, reverse the preceding operation.

FRONT BUMPERÐAG-VEHICLE

FRONT BUMPER FASCIA REMOVAL (FIG. 6)

(1)Remove headlamp and fog lamp (if equipped) assemblies, refer to Group 8L, Lamps.

(2)Raise vehicle and support on safety stands.

(3)Remove radiator closure panel sight shield.

(4)Remove push-in fasteners holding fascia to front fender wheel opening flange.

(5)Remove nuts holding fascia to fender from above side marker reflectors. Remove fender splash shields if necessary.

(6)Remove nuts holding front fascia headlamp mounting panel to forward edge of fenders.

(7)Remove bolts holding fascia headlamp mounting panel to radiator closure panel brace.

(8)Remove push-in fasteners holding fascia to bottom of bumper reinforcement.

(9)Separate front bumper fascia and headlamp mounting panel from vehicle.

INSTALLATION

Reverse the preceding operation. If headlamps require aiming, refer to Group 8L, Lamps.

Fig. 6 Front Bumper FasciaÐAG-Vehicle

13 - 4 FRAME AND BUMPERS

HEADLAMP MOUNTING PANEL

REMOVALÐAG-VEHICLE (FIG. 7)

(1)Remove all lamp assemblies, refer to group 8L, Lamps.

(2)Remove front bumper fascia.

(3)Remove bolts holding fascia to headlamp mounting panel ends.

(4)Remove push-in fasteners holding fascia to headlamp mounting panel.

(5)Separate headlamp mounting panel from fascia.

INSTALLATION

Reverse the preceding operation

Fig. 7 Headlamp Mounting PanelÐAG-Vehicle

FRONT BUMPER REINFORCEMENT REMOVALÐAG-VEHICLE (FIG. 8)

(1)Remove bumper fascia as necessary to gain clearance to remove bumper reinforcement.

(2)Remove nuts holding bumper reinforcement to energy absorber units.

(3)Separate bumper reinforcement from vehicle. carriage

INSTALLATION

Reverse the preceding operation

FRONT BUMPER ENERGY ABSORBER REMOVALÐAG-VEHICLE (FIG. 8)

(1)Remove front fascia and bumper reinforcement as necessary to remove absorber unit.

(2)Remove bolts holding energy absorber unit to front closure panel.

(3)Separate energy absorber from vehicle.

INSTALLATION

Reverse the preceding operation.

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Fig. 8 Front Bumper Reinforcement and Energy

Absorber UnitÐAG-Vehicle

FRONT BUMPERÐAJ-VEHICLE

REMOVAL (FIG. 9)

(1)Remove socket and bulb from park and turn

lamp.

(2)Remove nuts holding fascia to fender, from behind forward flange of fender.

(3)Support front bumper assembly on suitable lifting device and remove bolts holding bumper reinforcement to energy absorber units.

INSTALLATION

Reverse the preceding operation. Align bumper height to approximately 5 mm (0.200 in.) gap to bottom of grille and flush to front fenders on the sides.

Fig. 9 Front Bumper and FasciaÐAJ-Vehicle

FRONT BUMPERÐAP-VEHICLE

REMOVAL (FIG. 10)

(1) Raise vehicle and support on safety stands.

(2)Disconnect front park and turn signal lamp wire connector.

(3)Remove front side marker lamp socket from lamp assembly and position socket out of the way.

(4)Remove bolt holding front bumper fascia to wheelhouse splash shield.

(5)Remove nuts holding fascia to front fender.

(6)Support front bumper on lifting device.

(7)Remove bolts holding front bumper reinforcement to energy absorber units.

(8)Separate front bumper from vehicle.

INSTALLATION

Reverse the preceding operation.

Fig. 10 Front BumperÐAP-Vehicle

FRONT BUMPERÐAY-VEHICLE

BUMPER AND FASCIA REMOVALÐAY/P-BODY (FIG. 11)

(1)Remove wheel house splash shields as necessary to gain access to fascia attaching nuts.

(2)Remove lower fascia bottom extension cover.

(3)Remove nuts holding fascia to fender, from behind forward flange of fender.

(4)Support front bumper assembly on suitable lifting device.

(5)Remove nuts holding bumper to energy absorber units.

(6)Separate bumper from vehicle.

INSTALLATION

Reverse the preceding operation. Align bumper height to fit flush to bottom of filler panel.

FRONT BUMPER AND FASCIA REMOVALÐAY/ S-BODY (FIG. 12)

(1)Raise vehicle and support on safety stands.

(2)Remove push-in fasteners holding bumper fascia to front wheel opening lip.

(3)Support bumper on a suitable lifting device.

Fig. 11 Front Bumper and FasciaÐAY/P-Body

(4)Remove nuts holding bumper reinforcement to energy absorbers.

(5)Separate bumper from vehicle.

INSTALLATION

Reverse the preceding operation.

Fig. 12 Front BumperÐAY/S-Body

BUMPER OVERHAULÐAY/S-BODY

(1)Position bumper assembly on a suitable padded work surface to avoid damage to painted fascia.

(2)Remove bolts holding bumper face bar to reinforcement.

(3)Remove push-in fasteners holding fascia to reinforcement.

(4)Separate reinforcement from fascia.

To assemble, reverse the preceding operation.

REAR BUMPERÐAA-VEHICLE

REAR BUMPER AND STANDARD FASCIA REMOVAL (FIG. 13)

(1)Open trunk lid and separate quarter panel liners (if equipped) from tail panel area.

(2)Remove rear fascia attaching nuts at rear of inner quarter panel drop-down wells.

(3)Remove lower fascia push-in fasteners holding fascia to bottom of bumper reinforcement.

(4)Remove fascia nuts holding fascia to trunk opening panel.

(5)Remove fascia bolts holding fascia to ends of bumper reinforcement.

(6)Separate fascia from reinforcement and separate fascia from vehicle.

(7)Support bumper reinforcement. Remove reinforcement attaching bolts and separate assembly from energy absorbers.

INSTALLATION

Reverse the preceding operation.

Fig. 13 Standard Rear BumperÐAA-Vehicle

REAR BUMPER AND WRAP-AROUND FASCIA REMOVAL (FIG. 14)

(1)Remove push-in fasteners holding rear fascia to rearward edge of wheel opening.

(2)Open trunk lid and separate quarter panel liner from tail panel area ,if equipped.

(3)Remove pal-nut fasteners located behind quarter panel, holding fascia to quarter panel.

(4)Perform steps 2 through 7 of Rear Bumper and Standard Fascia Removal/Installation procedure.

INSTALLATION

Reverse the preceding operation.

REAR BUMPERÐAC-VEHICLE

REMOVALÐAC/D-BODY (FIG. 15)

(1)Disconnect license plate lamps wire connectors.

(2)Remove nuts holding fascia to quarter panel

ends.

Fig. 14 Wrap-around Rear BumperÐAA-Vehicle

(3)Support bumper assembly on suitable lifting device and remove bolts holding bumper reinforcement to energy absorber units.

(4)Separate bumper from vehicle.

INSTALLATION

Reverse the preceding operation. Align bumper height to fit flush to bottom of tail lamp.

Fig. 15 Rear BumperÐAC/D-Body

REAR BUMPER OVERHAULÐAC/D-BODY (FIG. 16)

(1) Position bumper assembly on a suitable padded work surface to avoid damage to painted fascia.

(3)Remove push-in fasteners holding fascia to bottom of reinforcement.

(4)Remove bolts holding fascia to reinforcement and separate fascia from reinforcement.

(5)Remove bolts holding bumper guards to fascia and separate guards from fascia.

To assemble reverse the preceding operation.

Fig. 16 Rear Bumper OverhaulÐAC/D-Body

REAR BUMPER REMOVALÐAC/C-BODY (FIG. 17)

(1)In luggage compartment, separate liners from quarter panels to gain access to fascia nuts.

(2)Remove nuts holding bumper fascia to quarter panels.

(3)Remove fasteners holding bumper fascia to wheel opening flange.

(4)Disconnect license plate lamp wire connectors.

(5)Remove bolts holding bumper to rear closure panel.

(6)Remove nuts holding bumper to energy absorber units.

(7)Separate bumper from vehicle.

INSTALLATION

Reverse the preceding operation.

Fig. 17 Rear BumperÐAC/C-Body

REAR BUMPERÐAG-VEHICLE

REMOVAL (FIG. 18)

(1)Raise vehicle and support on safety stands.

(2)Remove nuts holding rear fascia to luggage compartment tail panel.

(3)Remove nuts holding fascia ends to quarter panel end flanges.

(4)Remove pop-rivets holding bumper fascia to wheel lip flanges.

(5)Remove nuts holding bumper fascia to quarter panel along belt line.

(6)Support rear bumper assembly on lifting de-

vice.

(7)Remove nuts holding rear bumper reinforcement to energy absorbers.

(8)Separate bumper from vehicle.

INSTALLATION

Reverse the preceding operation.

Fig. 18 Rear Bumper Fascia and

ReinforcementÐAG-Vehicle

REAR BUMPERÐAJ-VEHICLE

REMOVAL (FIG. 19)

(1)Remove nuts holding rear fascia to quarter panel ends.

(2)Remove push-in fasteners holding fascia to bottom of bumper reinforcement.

(3)Remove nuts holding fascia to trunk tail panel.

(4)Remove bolts holding fascia to ends of bumper reinforcement.

(5)Separate fascia from reinforcement and separate fascia from vehicle.

(6)Support bumper reinforcement on a lifting device. Remove bolts holding reinforcement to energy absorbers. Separate reinforcement from energy absorbers.

INSTALLATION

Reverse the preceding operation.