Файл: 92FWD_14.pdf

Fig. 4 Fuel Tank Sending Unit

INSTALLATION

(1) Wipe seal area of tank clean and place a new O-ring seal in position.

(3)Place sending unit in tank. Position lock ring in place. Using a brass drift and hammer, tap ring in a clockwise direction (Fig. 5).

(4)Install tank.

FUEL TANK PRESSURE RELIEF AND ROLL-OVER VALVE

REMOVAL

(1)Remove fuel tank. Refer to Fuel Tank Removal in this section.

(2)Wedge the blade of a screwdriver between the rubber grommet and the fuel tank where the support rib is located (Fig. 6). Do not wedge between the valve and the grommet. This could damage the valve during removal.

(3)Use a second screwdriver as a support to pry the valve and grommet assembly from the tank.

Fig. 5 Servicing Sending Unit

Fig. 6 Removing Pressure Relief/Rollover Valve

(4) Place the valve upright on a flat surface. Push down on the grommet and peel it off the valve.

INSTALLATION

(1) Install the rubber grommet in the fuel tank by working it around the curled lip of the tank (Fig. 7).

CAUTION: Only use power steering fluid to lubricate the pressure relief/rollover valve grommet.

(2)Lightly lubricate the grommet with power steering fluid only and push the valve downward into the grommet. Twist valve until properly positioned.

(3)Install fuel tank (refer to fuel tank installation).

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ACCELERATOR PEDAL

CAUTION: When servicing the accelerator pedal, throttle cable or speed control cable, do not damage or kink the control cable core wire.

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REMOVAL

(1)Working from the engine compartment, hold the throttle body throttle lever in the wide open position. Remove the throttle cable from the throttle body cam.

(2)From inside the vehicle, hold up the pedal and remove the cable retainer and throttle cable from the upper end of the pedal shaft (Fig. 1 and Fig. 2).

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(3) Working from the engine compartment, remove nuts from accelerator pedal assembly studs (Fig. 1). Remove assembly from vehicle.

INSTALLATION

(1)Position accelerator pedal assembly on dash

panel. Install retaining nuts. Tighten retaining nuts to 12 NIm (105 in. lbs.) torque.

(2)From inside the vehicle, hold up the pedal and install the throttle cable and cable retainer in the upper end of the pedal shaft.

(3)From the engine compartment, hold the throttle body lever in the wide open position and install the throttle cable.

THROTTLE CABLE

REMOVAL

(1)Working from the engine compartment, hold throttle lever in the wide open position and remove the throttle cable from the throttle body cam (Fig. 3, 4, 5, 6 and 7).

(2)From inside the vehicle, hold the throttle pedal up and remove the cable retainer and cable from upper end of pedal shaft (Fig. 1 and Fig. 2).

Fig. 3 Throttle Cable Attachment to Throttle BodyÐTBI Engine

FUEL SYSTEMS 14 - 15

(3)Remove retainer clip from throttle cable and grommet at the dash panel (Fig. 2).

(4)From the engine compartment, pull the throttle cable out of the dash panel grommet. The grommet should remain in the dash panel.

(5)Remove the throttle cable from the throttle bracket by carefully compressing both retaining tabs simultaneously. Gently pull throttle cable from throttle bracket.

INSTALLATION

(1) From the engine compartment, push the housing end fitting into the dash panel grommet.

Fig. 5 Throttle Cable Attachment to Throttle BodyÐTurbo III Engine