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System Description

 

Wireless Power Transfer

Version 1.1.1

Basic Power Transmitter Designs

Kolektor 22G — Kolektor.

LeaderTech SB28B2100-1 — LeaderTech Inc.

TopFlux “A“— TopFlux.

TopFlux “B“— TopFlux.

ACME K081 — Acme Electronics.

L7H — TDK Corporation.

PE22 — TDK Corporation.

FK2 — TDK Corporation.

317 mm min.

1.0° max.

Magnet

Primary Coil

Base

Shielding

Station

 

Interface

Surface

5 mm min.

dz

ds

2 mm min.

Figure 3-3: Primary Coil assembly of Power Transmitter design A1

3.2.1.1.3Interface Surface

As shown in Figure 3-3, the distance from the Primary Coil to the Interface Surface of the Base Station is mm, across the top face of the Primary Coil. In addition, the Interface Surface of the Base Station extends at least 5 mm beyond the outer diameter of the Primary Coil. (Informative) This Primary-

Coil-to-Interface-Surface distance implies that the tilt angle between the Primary Coil and a flat Interface Surface is at most 1.0 . Alternatively, in case of a non-flat Interface Surface, this Primary-Coil-to-Interface- Surface distance implies a radius of curvature of the Interface Surface of at least 317 mm, centered on the Primary Coil. See also Figure 3-3.

3.2.1.1.4Alignment aid

Power Transmitter design A1 employs a disc shaped bonded Neodymium magnet, which a Power Receiver design can exploit to provide an effective alignment means (see Section 4.2.1.2). As shown in Figure 3-3, the magnet is centered within the Primary Coil, and has its north pole oriented towards the Interface Surface. The (static) magnetic flux density due to the magnet, as measured across the Base Station’s

Interface Surface, has a maximum of mT. The diameter of the magnet is at most 15.5 mm.

3.2.1.1.5Inter coil separation

If the Base Station contains multiple type A1 Power Transmitters, the Primary Coils of any pair of those Power Transmitters shall have a center-to-center distance of at least 50 mm.

3.2.1.2Electrical details

As shown in Figure 3-4, Power Transmitter design A1 uses a half-bridge inverter to drive the Primary Coil and a series capacitance. Within the Operating Frequency range specified below, the assembly of Primary

Coil, Shielding, and magnet has a self inductance

μH. The value of the series capacitance is

 

 

© Wireless Power Consortium, July 2012

13


System Description

 

Wireless Power Transfer

 

Basic Power Transmitter Designs

Version 1.1.1

nF. The input voltage to the half-bridge inverter is

V. (Informative) Near resonance, the

voltage developed across the series capacitance can reach levels exceeding 200 V pk-pk.

Power Transmitter design A1 uses the Operating Frequency and duty cycle of the Power Signal in order to control the amount of power that is transferred. For this purpose, the Operating Frequency range of the half-bridge inverter is kHz with a duty cycle of 50%; and its duty cycle range is 10…50%

at an Operating Frequency of 205 kHz. A higher Operating Frequency or lower duty cycle result in the transfer of a lower amount of power. In order to achieve a sufficiently accurate adjustment of the amount of power that is transferred, a type A1 Power Transmitter shall control the Operating Frequency with a resolution of

 

kHz,

for fop in the 110…175 kHz range;

 

kHz,

for fop in the 175…205 kHz range;

or better. In addition, a type A1 Power Transmitter shall control the duty cycle of the Power Signal with a resolution of 0.1% or better.

When a type A1 Power Transmitter first applies a Power Signal (Digital Ping; see Section 5.2.1), it shall use an initial Operating Frequency of 175 kHz (and a duty cycle of 50%).

Control of the power transfer shall proceed using the PID algorithm, which is defined in Section 5.2.3.1. The controlled variable ( ) introduced in the definition of that algorithm represents the Operating Frequency. In order to guarantee sufficiently accurate power control, a type A1 Power Transmitter shall determine the amplitude of the Primary Cell current—which is equal to the Primary Coil current—with a resolution of 7 mA or better. Finally, Table 3-2, Table 3-3, and Table 3-4 provide the values of several parameters, which are used in the PID algorithm.

 

 

Half-bridge

 

 

Inverter

Input

 

 

Voltage +

Control

CP

 

 

 

 

LP

Figure 3-4: Electrical diagram (outline) of Power Transmitter design A1

14

© Wireless Power Consortium, July 2012


 

 

 

 

System Description

 

 

 

 

 

 

Wireless Power Transfer

 

 

 

Version 1.1.1

 

 

 

 

 

 

 

 

Basic Power Transmitter Designs

 

 

Table 3-2: PID parameters for Operating Frequency control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

 

 

 

 

Symbol

 

 

Value

 

 

Unit

 

 

 

 

Proportional gain

 

 

 

 

 

 

 

10

 

 

mA-1

 

 

 

Integral gain

 

 

 

 

 

 

 

0.05

 

 

mA-1ms-1

 

 

 

Derivative gain

 

 

 

 

 

 

 

0

 

 

mA-1ms

 

 

 

Integral term limit

 

 

 

 

 

 

 

3,000

 

 

N.A.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PID output limit

 

 

 

 

 

 

 

20,000

 

 

N.A.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 3-3: Operating Frequency dependent scaling factor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Frequency Range [kHz]

 

 

 

Scaling Factor

[Hz]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

110…140

 

 

 

 

 

 

1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

140…160

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

160…180

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

180…205

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 3-4: PID parameters for duty cycle control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

 

 

 

 

Symbol

 

 

Value

 

 

Unit

 

 

 

 

Proportional gain

 

 

 

 

 

 

 

10

 

 

mA-1

 

 

 

Integral gain

 

 

 

 

 

 

 

0.05

 

 

mA-1ms-1

 

 

 

Derivative gain

 

 

 

 

 

 

 

0

 

 

mA-1ms

 

 

 

Integral term limit

 

 

 

 

 

 

 

3,000

 

 

N.A.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PID output limit

 

 

 

 

 

 

 

20,000

 

 

N.A.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Scaling factor

 

 

 

 

 

 

 

 

–0.01

 

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

© Wireless Power Consortium, July 2012

15


System Description

Wireless Power Transfer

Basic Power Transmitter Designs

Version 1.1.1

3.2.2Power Transmitter design A2

Power Transmitter design A2 enables Free Positioning. Figure 3-5 illustrates the functional block diagram of this design, which consists of three major functional units, namely a Power Conversion Unit, a Detection Unit, and a Communications and Control Unit.

 

 

Input Power

 

 

 

Inverter

Power

Communications

Positioning

Primary

Conversion

& Control Unit

Stage

Coil

Unit

 

 

 

Voltage

 

 

 

Sense

 

 

Unit Detection

 

 

Figure 3-5: Functional block diagram of Power Transmitter design A2

The Power Conversion Unit on the right-hand side of Figure 3-5 and the Detection Unit of the bottom of Figure 3-5 comprise the analog parts of the design. The Power Conversion Unit is similar to the Power Conversion Unit of Power Transmitter design A1. The inverter converts the DC input to an AC waveform that drives a resonant circuit, which consists of the Primary Coil plus a series capacitor. The Primary Coil is mounted on a positioning stage to enable accurate alignment of the Primary Coil to the Active Area of the Mobile Device. Finally, the voltage sense monitors the Primary Coil voltage.

The Communications and Control Unit on the left-hand side of Figure 3-5 comprises the digital logic part of the design. This unit is similar to the Communications and Control Unit of Power Transmitter design A1. The Commnuications and Control Unit receives and decodes messages from the Power Receiver, executes the relevant power control algorithms and protocols, and drives the input voltage of the AC waveform to control the power transfer. In addition, the Communications and Control Unit drives the positioning stage and operates the Detection Unit. The Communications and Control Unit also interfaces with other subsystems of the Base Station, e.g. for user interface purposes.

The Detection Unit determines the approximate location of objects and/or Power Receivers on the Interface Surface. This version 1.1.1 of the System Description Wireless Power Transfer, Volume I, Part 1, does not specify a particular detection method. However, it is recommended that the Detection Unit exploits the resonance in the Power Receiver at the detection frequency (see Section 4.2.2.1). The

16 © Wireless Power Consortium, July 2012


 

System Description

 

Wireless Power Transfer

Version 1.1.1

Basic Power Transmitter Designs

reason is that this approach minimizes movements of the Primary Coil, because the Power Transmitter does not need to attempt to identify objects that do not respond at this resonant frequency. Annex C.3 provides an example resonant detection method.

3.2.2.1Mechanical details

Power Transmitter design A2 includes a single Primary Coil as defined in Section 3.2.2.1.1, Shielding as defined in Section 3.2.2.1.2, an Interface Surface as defined in Section 3.2.2.1.3, and a positioning stage as defined in Section 3.2.2.1.4.

3.2.2.1.1Primary Coil

The Primary Coil is of the wire-wound type, and consists of litz wire having 30 strands of 0.1 mm diameter, or equivalent. As shown in Figure 3-6, the Primary Coil has a circular shape and consists of multiple layers. All layers are stacked with the same polarity. Table 3-5 lists the dimensions of the Primary Coil.

do

di

dc

Figure 3-6: Primary Coil of Power Transmitter design A2

Table 3-5: Primary Coil parameters of Power Transmitter design A2

 

Parameter

 

 

Symbol

 

 

Value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Outer diameter

 

 

 

 

 

mm

 

 

 

 

 

 

 

 

 

 

 

Inner diameter

 

 

 

 

 

mm

 

 

 

 

 

 

 

 

 

 

 

Thickness

 

 

 

 

 

mm

 

 

 

 

 

 

 

 

 

 

Number of turns per layer

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

Number of layers

 

 

 

2

 

 

 

 

 

 

 

 

 

 

© Wireless Power Consortium, July 2012

17