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System Description

 

Wireless Power Transfer

Version 1.1.1

Basic Power Transmitter Designs

3.2.7Power Transmitter design A7

Power Transmitter design A7 enables Free Positioning, and has a design similar to Power Transmitter design A2. See Section 3.2.2 for an overview.

3.2.7.1Mechanical details

Power Transmitter design A7 includes a single Primary Coil as defined in Section 3.2.7.1.1, Shielding as defined in Section 3.2.7.1.2, an Interface Surface as defined in Section 3.2.7.1.3, and a positioning stage as defined in Section 3.2.7.1.4.

3.2.7.1.1Primary Coil

The Primary Coil is of the wire-wound type, and consists of litz wire having 100 strands of 0.08 mm diameter, or equivalent. As shown in Figure 3-25, the Primary Coil has a circular shape and consists of a single layer. Table 3-20 lists the dimensions of the Primary Coil.

do

di

dc

Figure 3-25: Primary Coil of Power Transmitter design A7

Table 3-20: Primary Coil parameters of Power Transmitter design A7

Parameter

Symbol

Value

 

 

 

Outer diameter

 

mm

 

 

 

Inner diameter

 

mm

 

 

 

Thickness

 

mm

 

 

 

Number of turns per layer

 

20

 

 

 

Number of layers

1

 

 

 

© Wireless Power Consortium, July 2012

37

System Description

Wireless Power Transfer

Basic Power Transmitter Designs

Version 1.1.1

3.2.7.1.2Shielding

As shown in Figure 3-26, soft-magnetic material protects the Base Station from the magnetic field that is generated in the Primary Coil. The Shielding extends to at least the edges of the Primary Coil, has a thickness of at least 0.60 mm and is placed below the Primary Coil at a distance of at most mm. This version 1.1.1 of the System Description Wireless Power Transfer, Volume I, Part 1, limits the composition of the Shielding to a choice from the following list of materials:

KNZWAB – Panasonic

KNZWAC – Panasonic

FK2 – TDK Corporation

FK5 – TDK Corporation

PF600F – FDK Corporation

 

 

Interface

 

 

Surface

 

 

5 mm min.

 

 

dz

1.0°

 

ds

 

 

max.

 

 

 

Primary

0mm min.

 

Coil

Base

 

 

 

Statio

Shielding

 

n

 

 

Figure 3-26: Primary Coil assembly of Power Transmitter design A7

3.2.7.1.3Interface Surface

As shown in Figure 3-26, the distance from the Primary Coil to the Interface Surface of the Base Station is mm, across the top face of the Primary Coil. In addition, the Interface Surface of the Base

Station extends at least 5mm beyond the outer diameter of the Primary Coil.

3.2.7.1.4Positioning stage

The positioning stage shall have a resolution of 0.1mm or better in each of the two orthogonal directions parallel to the Interface Surface.

3.2.7.2Electrical details

As shown in Figure 3-27, Power Transmitter design A7 uses a full-bridge inverter to drive the Primary Coil and a series capacitance. At an Operating Frequency range between 105 kHz and 140 kHz, the

assembly of Primary Coil and Shielding has a self inductance

μH. The value of the series

capacitance is

nF. (Informative) Near resonance, the voltage developed across the series

capacitance can reach levels up to 100 V pk-pk.

 

Power Transmitter design A7 uses the input voltage to the full-bridge inverter to control the amount of power that is transferred. For this purpose, the input voltage range is 3…12 V, where a lower input voltage results in the transfer of a lower amount of power. In order to achieve a sufficiently accurate adjustment of the power that is transferred, a type A7 Power Transmitter shall be able to control the input voltage with a resolution of 50 mV or better.

When a type A7 Power Transmitter first applies a Power Signal (Digital Ping; see Section 5.2.1), it shall use an initial input voltage of 6.5 V. It is recommended that the Power Transmitter uses an Operating Frequency of 140 kHz when first applying the Power Signal. If the Power Transmitter does not to receive

38

© Wireless Power Consortium, July 2012


 

System Description

 

Wireless Power Transfer

Version 1.1.1

Basic Power Transmitter Designs

a Signal Strength Packet from the Power Receiver, the Power Transmitter shall remove the Power Signal as defined in Section 5.2.1. The Power Transmitter may reapply the Power Signal multiple times at other—consecutively lower—Operating Frequencies within the range specified above, until the Power Transmitter receives a Signal Strength Packet containing an appropriate Signal Strength Value.

Full-bridge

Inverter

Input

Voltage + Control

CP

LP

Figure 3-27: Electrical diagram (outline) of Power Transmitter design A7

Control of the power transfer shall proceed using the PID algorithm, which is defined in Section5.2.3.1. The controlled variable ( ) introduced in the definition of that algorithm represents the input voltage to the full-bridge inverter. In order to guarantee sufficiently accurate power control, a type A7 Power Transmitter shall determine the amplitude of the Primary Cell voltage—which is equal to the Primary Coil voltage—with a resolution of 5 mV or better. Finally, Table 3-21 provides the values of several parameters, which are used in the PID algorithm.

Table 3-21: PID parameters for voltage control

Parameter

Symbol

Value

Unit

 

 

 

 

Proportional gain

 

1

mA-1

Integral gain

 

0

mA-1ms-1

Derivative gain

 

0

mA-1ms

Integral term limit

 

N.A.

N.A.

 

 

 

 

PID output limit

 

1,500

N.A.

 

 

 

 

Scaling factor

 

–0.5

mV

 

 

 

 

© Wireless Power Consortium, July 2012

39


 

System Description

 

Wireless Power Transfer

Basic Power Transmitter Designs

Version 1.1.1

3.2.8Power Transmitter design A8

Power Transmitter design A8 enables Free Positioning. Figure 3-28 illustrates the functional block diagram of this design, which consists of two major functional units, namely a Power Conversion Unit and a Communications and Control Unit.

Communications

& Control Unit

Input Power

Inverter

Power

 

Unit Conversion

Primary

 

Coils

 

Sensing

 

Figure 3-28: Functional block diagram of Power Transmitter design A8

The Power Conversion Unit on the right-hand side of Figure 3-28 comprises the analog parts of the design. The inverter converts the DC input to an AC waveform that drives a resonant circuit, which consists of the Primary Coil plus a series capacitor. Finally, the voltage and current sense monitors the Primary Coil voltage and current.

The Communications and Control Unit on the left-hand side of Figure 3-28 comprises the digital logic part of the design. The unit receives and decodes messages from the Power Receiver, executes the relevant power control algorithms and protocols, and drives the input power and frequency of the AC waveform to control the power transfer. The Communications and Control Unit also interfaces with other subsystems of the Base Station, e.g. for user interface purposes.

3.2.8.1Mechanical details

Power Transmitter design A8 includes one Primary Coil as defined in Section 3.2.8.1.1, Shielding as defined in Section 3.2.8.1.2, and an Interface Surface as defined in Section 3.2.8.1.3.

3.2.8.1.1Primary Coil

The Primary Coil is of the wire-wound type, and consists of litz wire having 115 strands of 0.08 mm diameter, or equivalent. As shown in Figure 3-29, a Primary Coil has a racetrack-like shape and consists of a single layer. Table 3-22 lists the dimensions of a Primary Coil.

40

© Wireless Power Consortium, July 2012

 

System Description

 

Wireless Power Transfer

Version 1.1.1

Basic Power Transmitter Designs

Figure 3-29: Primary Coil of Power Transmitter design A8

Table 3-22: Primary Coil parameters of Power Transmitter design A8

 

Parameter

 

 

Symbol

 

 

Value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Outer length

 

 

 

 

 

mm

 

 

 

 

 

 

 

 

 

 

 

Inner length

 

 

 

 

 

mm

 

 

 

 

 

 

 

 

 

 

 

Outer width

 

 

 

 

 

mm

 

 

 

 

 

 

 

 

 

 

 

Inner width

 

 

 

 

 

mm

 

 

 

 

 

 

 

 

 

 

 

Thickness

 

 

 

 

 

mm

 

 

 

 

 

 

 

 

 

 

Number of turns per layer

 

 

 

 

23.5

 

 

 

 

 

 

 

 

 

 

Number of layers

 

 

 

1

 

 

 

 

 

 

 

 

 

 

© Wireless Power Consortium, July 2012

41


 

System Description

 

Wireless Power Transfer

Basic Power Transmitter Designs

Version 1.1.1

3.2.8.1.2Shielding

As shown in Figure 3-30, soft-magnetic material protects the Base Station from the magnetic field that is generated in the Primary Coil. The top face of the Shielding block is aligned with the top face of the Primary Coil, such that the Shielding surrounds the Primary Coil on all sides except for the top face. In addition, the Shielding extends to at least 2.5 mm beyond the outer edge of the Primary Coil, and has a thickness of at least 3.1 mm. This version 1.1.1 to the System Description Wireless Power Transfer, Volume I, Part 1, limits the composition of the Shielding to a choice from the following list of materials:

Mn-Zn-Ferrite Dust Core— any supplier

 

 

Primary

 

5 mm min.

Coil

 

 

 

 

 

 

 

 

 

 

 

 

dz

Shielding

Base

Station

Interface

Surface

3.6 mm.

2.5 mm min.

Figure 3-30: Primary Coil assembly of Power Transmitter design A8

3.2.8.1.3Interface Surface

As shown in Figure 3-30, the distance from the Primary Coil to the Interface Surface of the Base Station is mm, across the top face of the Primary Coil. In addition, the Interface Surface of the Base

Station extends at least 5 mm beyond the outer diameter of the Primary Coil.

3.2.8.1.4Separation between multiple Power transmitters

If the Base Station contains multiple type A8 Power Transmitters, the Primary Coils of any pair of those Power Transmitters shall have a center-to-center distance of at least 70 mm.

3.2.8.2Electrical details

As shown in Figure 3-31, Power Transmitter design A8 uses a full-bridge inverter to drive the Primary Coil and a series capacitance. Within the Operating Frequency range of 110…180 kHz, the assembly of

Primary Coil and Shielding has a self inductance

μH. The value of the series capacitance is

nF. The input voltage to the full-bridge inverter is

V. (Informative) Near

resonance, the voltage developed across the series capacitance can reach levels up to 100 V pk-pk.

Power Transmitter design A8 uses the Operating Frequency and the input voltage to the full-bridge inverter to control the amount of power that is transferred. In order to achieve a sufficiently accurate adjustment of the power that is transferred, a type A8 Power Transmitter shall be able to control the frequency with a resolution of 0.5 kHz, and the input voltage with a resolution of 50 mV or better.

When a type A8 Power Transmitter first applies a Power Signal (Digital Ping; see Section 5.2.1), the Power Transmitter shall use an Operating Frequency of 130 kHz, and an input voltage of 8 V. If the Power Transmitter does not to receive a Signal Strength Packet from the Power Receiver, the Power Transmitter shall remove the Power Signal as defined in Section 5.2.1. The Power Transmitter may reapply the Power Signal multiple times at an Operating Frequency of 130 kHz using consecutively higher input voltages within the range specified above, until the Power Transmitter receives a Signal Strength Packet containing an appropriate Signal Strength Value.

42

© Wireless Power Consortium, July 2012


 

System Description

 

Wireless Power Transfer

Version 1.1.1

Basic Power Transmitter Designs

 

Full-bridge

 

Inverter

Input

Voltage + Control

CP

LP

Figure 3-31: Electrical diagram (outline) of Power Transmitter design A8

Control of the power transfer shall proceed using the PID algorithm, which is defined in Section 5.2.3.1. The controlled variable ( ) introduced in the definition of that algorithm represents Operating Frequency as well as the input voltage to the full-bridge inverter. It is recommended that control of the power occurs primarily by means of adjustments to the Operating Frequency, and that voltage adjustments are made only at the boundaries of the Operating Frequency range. In order to guarantee sufficiently accurate power control, a type A8 Power Transmitter shall determine the amplitude of the Primary Coil current with a resolution of 5 mA or better. Finally, Table 3-23 and Table 3-24 provide the values of several parameters, which are used in the PID algorithm.

© Wireless Power Consortium, July 2012

43

 

 

 

System Description

 

 

 

 

 

 

 

 

 

Wireless Power Transfer

 

 

 

 

 

 

Basic Power Transmitter Designs

 

 

 

 

 

 

 

 

 

 

Version 1.1.1

 

 

Table 3-23: PID parameters for Operating Frequency control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

 

Symbol

 

 

Value

 

 

Unit

 

 

 

 

Proportional gain

 

 

 

 

 

1

 

 

mA-1

 

 

 

Integral gain

 

 

 

 

 

0

 

 

mA-1ms-1

 

 

 

Derivative gain

 

 

 

 

 

0

 

 

mA-1ms

 

 

 

Integral term limit

 

 

 

 

 

N.A.

 

 

N.A.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PID output limit

 

 

 

 

 

20,000

 

 

N.A.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Scaling factor

 

 

 

 

 

1.0

 

 

Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 3-24: PID parameters for voltage control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parameter

 

 

Symbol

 

 

Value

 

 

Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Proportional gain

 

 

 

 

 

1

 

 

mA-1

 

 

 

Integral gain

 

 

 

 

 

0

 

 

mA-1ms-1

 

 

 

Derivative gain

 

 

 

 

 

0

 

 

mA-1ms

 

 

 

Integral term limit

 

 

 

 

 

N.A.

 

 

N.A.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PID output limit

 

 

 

 

 

1,500

 

 

N.A.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Scaling factor

 

 

 

 

 

–0.5

 

 

mV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

44

© Wireless Power Consortium, July 2012