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21 - 72 TRANSAXLE |
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Refer to Bearing Adjustment Procedure in rear of this section to determine proper shim thickness for correct end play.
Fig. 24 Parking Sprag Rod Support Bolts
Fig. 22 Tighten Transfer Shaft Gear Retaining Nut to 271 NIm (200 ft. lbs.)
Fig. 25 Support and Bolts
Fig. 23 Checking Transfer Shaft End Play
PARKING PAWL
To install, reverse the above procedure.
Fig. 26 Parking Pawl, Return Spring, and Pivot Shaft
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TRANSAXLE 21 - 73 |
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OUTPUT SHAFT REPAIR
Transfer shaft should be removed for repair of out put shaft. Planetary gear sets must be removed to accurately check output shaft bearing turning torque.
Fig. 1 Remove Output Shaft Retaining Nut and |
Fig. 3 Output Shaft Gear and Select Shim |
Washer |
Fig. 4 Remove Output Shaft Gear Bearing Cone
Fig. 2 Remove Output Shaft Gear
Fig. 5 Install Output Shaft Gear Bearing Cone
21 - 74 TRANSAXLE |
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Fig. 6 Remove Output Shaft and Rear Annulus Gear |
Fig. 9 Install Rear Planetary Annulus Gear Bearing |
Assembly |
Cone |
Fig. 7 Remove Output Shaft |
Fig. 10 Install Output Shaft into Rear Planetary |
Annulus Gear |
Fig. 8 Remove Rear Planetary Annulus Gear |
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Bearing Cone |
Fig. 11 Remove Output Shaft Gear Bearing Cup |
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TRANSAXLE 21 - 75 |
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DETERMINING SHIM THICKNESS |
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Shim thickness need only be determined if any of |
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the following parts are replaced: |
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² Transaxle case |
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² Output shaft |
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² Rear planetary annulus gear |
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² Output shaft gear |
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² Rear annulus and output shaft gear bearing cones |
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² Overrunning clutch race cups. |
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Refer to Bearing Adjustment Procedure at the |
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rear of this section, to determine proper shim thick- |
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ness for correct bearing 8preload' and turning torque. |
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Check output shaft bearings turning torque, us- |
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ing an inch-pound torque wrench. If turning |
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torque is 3 to 8 inch-pounds, the proper shim |
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has been installed. |
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Fig. 12 Remove Rear Planetary Annulus Gear |
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Bearing Cup |
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Fig. 15 Install Output Shaft Assembly
Fig. 13 Install Output Shaft Gear Bearing Cup
Fig. 16 Output Shaft and Select Shims in Position
Fig. 14 Install Rear Planetary Annulus Gear Bearing
Cup
21 - 76 TRANSAXLE |
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Fig. 17 Start Output Shaft Gear onto Output Shaft |
Fig. 20 Checking Output Shaft End Play |
Fig. 21 Checking Bearings Turning Torque |
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Fig. 18 Holding Output Shaft Gear |
DIFFERENTIAL REPAIR |
The transfer shaft should be removed for dif- |
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ferential repair and bearing turning torque |
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checking. |
Fig. 19 Tighten Output Shaft Retaining Nut to 271
NIm (200 ft. lbs.)
Fig. 1 Remove Extension Seal
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TRANSAXLE 21 - 77 |
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Use MOPARt Adhesive Sealant when installing differential cover.
Fig. 2 Install New Seal into Extension
Fig. 5 Differential Bearing Retainer Bolts
Fig. 3 Differential Cover Bolts
Fig. 6 Remove or Install Bearing Retainer
Fig. 4 Remove or Install Differential Cover
Fig. 7 Differential Bearing RetainerÐTypical
21 - 78 TRANSAXLE |
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Use MOPARt Adhesive Sealant when install- |
WARNING: HOLD ONTO DIFFERENTIAL ASSEMBLY |
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ing differential bearing retainer. |
TO PREVENT IT FROM ROLLING OUT OF HOUS- |
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ING. |
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Use MOPARt Adhesive Sealant when installing |
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extension housing. |
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Fig. 8 Extension Bolts
Fig. 11 Remove Differential Bearing Cone
Fig. 9 Remove or Install Extension Housing
Fig. 12 Install Differential Bearing Cone
Fig. 10 Differential and Extension
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TRANSAXLE 21 - 79 |
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CAUTION: Always install new ring gear bolts. Bolts must be properly torqued.
Fig. 13 Remove Differential Bearing Cone
Fig. 16 Remove Pinion Shaft Roll Pin
Fig. 14 Install Differential Bearing Cone
Fig. 17 Remove or Install Pinion Shaft
Fig. 15 Remove or Install Ring Gear Bolts and Ring
Gear
Fig. 18 Remove or Install Pinion Gears, Side Gears, and Tabbed Thrust Washers, by Rotating Pinion Gears to Opening in Differential Case
21 - 80 TRANSAXLE |
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CAUTION: Side gear end play must be within .001 to
.013 inch.
Four select thrust washers are available: .032,
.037, .042, and .047 inch.
Fig. 19 Differential Gears
Fig. 22 Remove Oil Seal
Fig. 20 Checking Side Gear End Play
CAUTION: Side gear end play must be within .001 to
.013 inch.
Four select thrust washers are available: .032,
.037, .042, and .047 inch.
Fig. 23 Install New Oil Seal
Fig. 21 Checking Side Gear End Play |
Fig. 24 Remove Bearing Cup |