Файл: 92FWD_23.pdf

23 - 82 AJ-BODY

CAUTION: Do not damage body or trim finish when cutting out glass or applying fence primer.

(3)Cut the urethane around the perimeter of the back window glass. Refer to Windshield section of this group for proper procedures.

(4)Separate the rear window from the vehicle.

INSTALLATION

(1)Prepare the work area, window fence, and glass the same way as described in the Windshield section of this group.

(2)Place fence spacers at the locations shown (Fig.

23).

(3)Apply a 10 mm (0.4 in.) bead of urethane around the perimeter of the glass.

(4)Install the glass in the same manner described in the Windshield section of this group.

(5)Install the rear window moulding.

(6)Connect rear window defogger wiring and install interior trim.

(7)After urethane has cured, water test rear window to verify repair. Verify rear window defogger operation, see Group 8N, Rear Window Defogger.

Fig. 23 Rear Window Glass

TRUNK LID

REMOVAL (FIG. 24)

(1)Raise trunk lid to full up position.

(2)Disconnect the trunk lamp wire connector.

(3)Mark all bolt and hinge attachment locations with a grease pencil or other suitable device to provide reference marks for installation. When installing trunk lid, align all marks and secure bolts. The trunk lid should be aligned to 4 mm (0.160 in.) gap to the quarter panels and flush across the top surfaces along quarter panels.

(4)Remove the top trunk lid to hinge attaching bolts and loosen the bottom bolts until they can be removed by hand.

Ä

(5) With assistance of a helper at the opposite side of the vehicle to support the trunk lid, remove the bottom trunk lid to hinge attaching bolts. Separate the trunk lid from the vehicle.

INSTALLATION

Reverse the preceding operation.

Fig. 24 Trunk LidÐTypical

TRUNK LID HINGE

REMOVAL

(1)Remove rear parcel shelf trim cover.

(2)Disconnect trunk lid lift torsion bars from hinges.

(3)Mark all attaching bolt, nut, and component locations with a suitable marking device. Use marks as a reference when installing hinge.

(4)Remove bolts holding trunk lid to hinge.

(5)Remove nuts and bolts holding hinge to closure panel below rear window glass.

(6)Separate hinge from vehicle.

INSTALLATION

Reverse the preceding operation.

TRUNK LID TORSION BAR

REMOVAL

(1)Raise and support trunk lid in the full up posi-

tion.

(2)Remove trunk lining as necessary to gain access to torsion bars.

(3)Disengage adjusting end of torsion bar from the slot in the tension adjustment bracket.

(4)Pivot torsion bar out of lift arm swivel.

(5)Disconnect torsion bar from hinge.

INSTALLATION

Reverse the preceding operation.

Ä

TRUNK LID LATCH

REMOVAL

(1)Raise trunk lid to the full up position.

(2)Remove push-in fasteners holding lining to trunk lid as necessary.

(3)Disconnect remote release cable from latch.

(4)Remove bolts holding latch to trunk lid and separate latch from vehicle.

INSTALLATION

Insert trunk lock chill into latch release driver and reverse the preceding operation.

TRUNK LID LOCK

REMOVAL

(1)Remove trunk lid tail light assembly. Refer to Group 8L, Lamps for proper procedures.

(2)Remove trunk latch.

(3)Remove nuts holding lock cylinder and chill to trunk lid and separate the lock from the vehicle.

INSTALLATION

Reverse the preceding operation.

TRUNK OPENING WEATHERSTRIP

REMOVAL (FIG. 25)

(1)Raise trunk lid to the full up position.

(2)Pull the weatherstrip from the pinch flange around the trunk opening.

INSTALLATION

A new trunk lid opening weatherstrip should be heated to approximately 38° C (100° F) before installation. The weatherstrip butt splice should be located at the center rear of trunk opening. Reverse the removal operation. After weatherstrip has been installed, close trunk lid and allow weatherstrip to cool. The weatherstrip will form to the trunk lid contour as it cools.

Fig. 25 Trunk Opening WeatherstripÐTypical

AJ-BODY 23 - 83

TRUNK LID LUGGAGE RACK

REMOVAL (FIG. 26)

(1)Remove screws holding spoiler to trunk lid.

(2)Pry rub strip inserts from skid strips.

(3)Remove screws holding skid strips to trunk lid.

INSTALLATION

Reverse the preceding operation

Fig. 26 Trunk Lid Luggage Rack

TRUNK LID AND FUEL FILL DOOR RELEASE CABLES

REMOVAL (FIG. 27)

(1)Remove interior trim as necessary to gain access to release cables.

(2)Remove left front door scuff plate.

(3)Remove screw holding trim cover to release cable handle and separate cover from handle.

(4)Remove screw holding release handle to door

sill.

(5)Pry open retainer tab holding cable core end in handle pivot. Pry cable case end from handle.

(6)Remove trunk lining as necessary to gain access to the release cables.

(7)On fuel fill door cable, remove nut holding cable latch to fuel fill opening.

(8)On trunk lid latch, remove trunk latch cover and disconnect cable end from latch. Route cable back through trunk lid.

INSTALLATION

Reverse the preceding operation.

FUEL FILL DOOR

REMOVAL (FIG. 28)

(1)Open fuel fill door.

(2)Separate trunk lining from right quarter panel.

(3)Remove nuts holding fuel fill door to quarter panel.

(4) Separate fuel fill door from quarter panel opening.

INSTALLATION

Reverse the preceding operation. Align to achieve equal spacing around fuel fill door and flush to the quarter panel.

QUARTER GLASS MODULE

REMOVAL (FIG. 29)

(1)Remove quarter trim panel as necessary.

(2)Remove screws holding quarter glass module to quarter glass opening.

(3)Cut urethane from around perimeter of quarter glass opening with a suitable cold knife.

(4) Push quarter glass module out of quarter glass opening.

INSTALLATION

(1)Clean cured urethane from quarter glass opening fence.

(2)Prepare quarter glass opening fence and glass module using the same procedure described in the Windshield section of this group.

(3)Insert quarter glass module into quarter glass opening and push inward.

(4)Install screws holding module to quarter panel.

(5)Install quarter trim panel.