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AA-BODY |
23 - 11 |
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AA-VEHICLE BODY COMPONENT SERVICE |
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INDEX |
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page |
page |
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A-Pillar and Roof Rail Mouldings . . . . . . . . . . . . |
. 25 |
Overhead Console . . . . . . . . . . . . . . . . . . . . |
. . . . 30 |
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B-Pillar Trim Panel . . . . . . . . . . . . . . . . . . . . . . . |
. 25 |
Quarter Extension Trim Panel . . . . . . . . . . . . |
. . . . 27 |
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Body Side Moulding and Applique . . . . . . . . . . . . |
. 24 |
Quarter Trim Panel . . . . . . . . . . . . . . . . . . . . . |
. . . 27 |
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Cowl Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 13 |
Rear Deck Filler Panel . . . . . . . . . . . . . . . . . . |
. . . 31 |
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Cowl Panel Trim and Scuff Plates . . . . . . . . . . . . |
. 25 |
Rear Door and Hinge . . . . . . . . . . . . . . . . . . . |
. . . 20 |
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Door Opening Weatherstrips . . . . . . . . . . . . . . . . |
. 24 |
Rear Door Belt Moulding and Weatherstrip . . . |
. . . 22 |
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Floor Carpet . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 30 |
Rear Door Glass . . . . . . . . . . . . . . . . . . . . . . |
. . . 22 |
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Front Center Console . . . . . . . . . . . . . . . . . . . . . |
. 29 |
Rear Door Glass Run Weatherstrip . . . . . . . . . |
. . . 22 |
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Front Door and Hinge . . . . . . . . . . . . . . . . . . . . |
. 15 |
Rear Door Glass Stationary Glass Module . . . |
. . . 23 |
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Front Door Belt Moulding and Weatherstrip . . . . . |
. 17 |
Rear Door Latch . . . . . . . . . . . . . . . . . . . . . . |
. . . 21 |
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Front Door Glass . . . . . . . . . . . . . . . . . . . . . . . . |
. 17 |
Rear Door Silencer and Water Shield . . . . . . . |
. . . 20 |
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Front Door Glass Channel and Run Weatherstrip |
. 18 |
Rear Door Trim Panel . . . . . . . . . . . . . . . . . . |
. . . 20 |
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Front Door Glass Run Lower Channel . . . . . . . . |
. 18 |
Rear Door Window Regulator/Manual . . . . . . . |
. . . 23 |
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Front Door Latch . . . . . . . . . . . . . . . . . . . . . . . . |
. 16 |
Rear Door Window Regulator/Power . . . . . . . . |
. . . 23 |
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Front Door Side View Mirror . . . . . . . . . . . . . . . . |
. 17 |
Rear Power Door Lock Actuator . . . . . . . . . . . |
. . . 22 |
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Front Door Silencer and Water Shield . . . . . . . . . |
. 15 |
Rear Seat Belts . . . . . . . . . . . . . . . . . . . . . . . |
. . . 28 |
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Front Door Trim Panel . . . . . . . . . . . . . . . . . . . . |
. 14 |
Rear Seats . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 28 |
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Front Door Window Regulator/Manual . . . . . . . . . |
. 18 |
Rear Shelf Trim Panel . . . . . . . . . . . . . . . . . . |
. . . 27 |
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Front Door Window Regulator/Power . . . . . . . . . |
. 19 |
Rear Window Glass . . . . . . . . . . . . . . . . . . . . |
. . . 32 |
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Front End Splash Shields . . . . . . . . . . . . . . . . . . |
. 13 |
Sun Roof Air Deflector . . . . . . . . . . . . . . . . . . |
. . . 31 |
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Front Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 14 |
Sun Roof Drain Tubes . . . . . . . . . . . . . . . . . . |
. . . 31 |
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Front Power Door Lock Actuator . . . . . . . . . . . . . |
. 19 |
Sun Roof Weatherstrip . . . . . . . . . . . . . . . . . . |
. . . 31 |
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Front Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . |
. 27 |
Trunk Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 33 |
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Front Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 28 |
Trunk Lid Hinge . . . . . . . . . . . . . . . . . . . . . . . |
. . . 34 |
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Fuel Fill Door . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 36 |
Trunk Lid Latch . . . . . . . . . . . . . . . . . . . . . . . |
. . . 34 |
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Grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 11 |
Trunk Lid Lock . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 34 |
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Head Lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 30 |
Trunk Lid Luggage Rack . . . . . . . . . . . . . . . . |
. . . 35 |
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Hood and Hinges . . . . . . . . . . . . . . . . . . . . . . . . |
. 11 |
Trunk Lid Torsion Bar . . . . . . . . . . . . . . . . . . . |
. . . 34 |
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Hood Latch and Release Cable . . . . . . . . . . . . . |
. 12 |
Trunk Lining . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 35 |
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Outside Front Door Latch Release Handle . . . . . |
. 16 |
Trunk Opening Weatherstrip . . . . . . . . . . . . . . |
. . . 35 |
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Outside Rear Door Latch Release Handle . . . . . . |
. 21 |
Vinyl Roof Bonnet . . . . . . . . . . . . . . . . . . . . . |
. . . 31 |
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GRILLE
REMOVAL (FIG. 1)
(1)Raise hood to full up position.
(2)Remove hood safety catch release rod retainer and separate rod from grille.
(3)Remove grille end reinforcement attaching
bolts.
(4)Remove nuts holding grille to hood.
(5)Separate grille from hood.
INSTALLATION
Reverse the preceding operation.
HOOD AND HINGES
HOOD REMOVAL (FIG. 2)
(1)Raise hood to full up position.
(2)Lift front edge of cowl cover on the right side of the windshield washer bottle and disconnect the under hood lamp wire connector.
(3)Mark all bolt and hinge attachment locations with a grease pencil or other suitable device to provide reference marks for installation. When installing hood,
Fig. 1 Grille Assembly
align all marks and secure bolts. The hood should be aligned to 4 mm (0.160 in.) gap to the front fenders and flush across the top surfaces along fenders.
(4) Remove the top hood to hinge attaching bolts and loosen the bottom bolts until they can be removed by hand.
23 - 12 AA-BODY |
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(5) With assistance of a helper at the opposite side of the vehicle to support the hood, remove the bottom hood to hinge attaching bolts. Separate the hood from the vehicle.
HOOD INSTALLATION
Reverse the preceding operation.
Fig. 2 Hood Assembly
HOOD HINGE REMOVAL (FIG. 3)
(1)Support hood on the side that requires hinge replacement.
(2)Mark all bolt and hinge attachment locations with a grease pencil or other suitable device to provide reference marks for installation. When installing hood hinge, align all marks and secure bolts. The hood should be aligned to 4 mm (0.160 in.) gap to the front fenders and flush across the top surfaces along fenders. Shims can be added or removed under hood hinge to achieve proper hood height.
(3)Remove hood to hinge attaching bolts.
(4)Remove hood hinge to front fender attaching bolts and separate hinge from vehicle.
HOOD HINGE INSTALLATION
Reverse the preceding operation. If necessary, paint new hinge before installation.
HOOD LATCH AND RELEASE CABLE
HOOD LATCH REMOVAL (FIG. 4)
(1)Raise hood top the full up position.
(2)Remove hood latch attaching bolts holding latch to radiator closure panel and separate from vehicle.
Fig. 3 Hood Hinge Assembly
(3) Pry release cable casing attachment from slot receiver on latch, disengage cable end from latch arm hook.
HOOD LATCH INSTALLATION
Reverse the preceding operation.
Fig. 4 Hood Latch Assembly
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AA-BODY 23 - 13 |
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HOOD LATCH RELEASE CABLE REMOVAL (FIG. 5)
(1)Raise hood to the full up position.
(2)Remove push-in fasteners holding hood latch cover to radiator closure panel and separate cover from vehicle.
(3)Disconnect hood release cable casing and cable end from hood latch assembly. Refer to Hood Latch Removal procedure in this section.
(4)Remove hood latch release cable handle attaching bolts from under left lower edge of instrument panel.
(5)Disengage release cable rubber grommet from engine compartment dash panel behind instrument panel.
(6)Rout cable assembly through engine compartment around battery, under fender lip, under relay bank, and under wiring harnesses, toward dash panel. Push cable through access hole in dash panel under the brake master cylinder, into passenger compartment.
HOOD LATCH RELEASE CABLE INSTALLATION
Reverse the preceding operation.
Fig. 5 Hood Latch Release Cable Assembly
COWL COVER
REMOVAL (FIG. 6)
(1)Raise hood to full up position.
(2)Disconnect windshield washer hoses from wiper
arms.
(3)Remove windshield wiper arm assemblies. Refer to Group 8K, Windshield Wiper and Washer Systems.
(4)Remove plastic expanding type fasteners holding cowl cover to cowl, below windshield.
(5)Lift back of cowl cover and slide cover rearward from under dash panel to hood seal and separate cover from vehicle.
INSTALLATION
Reverse the preceding operation.
Fig. 6 Cowl Cover Assembly
FRONT END SPLASH SHIELDS
FRONT WHEELHOUSE SPLASH SHIELD REMOVAL (FIG. 7)
(1)Hoist vehicle and support on suitable safety stands.
(2)Remove front wheel assembly.
(3)Remove push-in fasteners holding front wheelhouse splash shield to fender opening lip and inner wheelhouse area.
(4)Separate wheelhouse splash shield from vehicle.
FRONT WHEELHOUSE SPLASH SHIELD INSTALLATION
Reverse the preceding operation.
Fig. 7 Front Wheelhouse and Transaxle Splash
Shields
23 - 14 AA-BODY
TRANSAXLE SPLASH SHIELD REMOVAL (FIG. 7)
(1)Remove one front wheelhouse splash shield push-in fastener and separate wheelhouse splash shield from transaxle splash shield.
(2)Remove transaxle splash shield attaching bolts and separate transaxle splash shield from vehicle.
TRANSAXLE SPLASH SHIELD INSTALLATION
Reverse the preceding operation.
ENGINE DRIVE BELT SPLASH SHIELD REMOVAL (FIG. 8)
(1)Hoist vehicle and support on suitable safety stands.
(2)Remove bolts holding engine drive belt splash shield to right frame rail.
(3)Separate drive belt splash shield from vehicle.
ENGINE DRIVE BELT SPLASH SHIELD INSTALLATION
Reverse the preceding operation.
Fig. 8 Engine Drive Belt Splash Shield
FRONT FENDER
REMOVAL (FIG. 9)
(1)Remove front side marker lamp assembly. Refer to Group 8L, Lamps for instructions.
(2)Remove front bumper as necessary to gain clearance to remove front fender. Refer to Front Bumper Removal paragraph in this section.
(3)Remove front wheelhouse splash shield. Refer to Front Wheelhouse Splash Shield Removal paragraph of this section.
(4)Remove rocker panel moulding as necessary to clear front fender. Refer to Body Side Moulding and Applique Removal paragraph in this section.
(5)Remove bolts holding bottom front fender at rear of wheel opening.
(6)Remove bolt holding front fender at rear of wheelhouse.
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(7)Remove bolt holding front fender at top of front door opening.
(8)Remove bolts holding front fender to front lower brace and under radiator closure panel.
(9)Remove bolts holding front fender to front of radiator closure panel.
(10)Raise hood and support hood on a suitable holding device. Mark hinge for installation indexing. Remove lower hood hinge attaching bolts and separate hinge from front fender. Refer to Hood Hinge Removal paragraph in this section.
(11)Remove bolts holding front fender to inner wheelhouse along hood opening.
(12)Separate front fender from vehicle.
INSTALLATION
Reverse the preceding operation. Align front fender to achieve a 4 mm (0.160 in) gap to hood edge and 6 mm (0.240 in) gap to front door edge. All surfaces across gaps should be flush.
Fig. 9 Front Fender Assembly
FRONT DOOR TRIM PANEL
DOOR TRIM PANEL WITH POWER WINDOWS REMOVAL (FIG. 10)
(1)Move glass to down position.
(2)Disconnect battery negative cable.
(3)Using a suitable prying tool, lift upward at front of power window switch bezel and disengage bezel from clip in door panel. Disconnect wire connector from back of switch.
(4)Remove door latch handle bezel insert. Disconnect power door lock switch wire connector, if equipped. Remove screws holding handle bezel to trim panel and separate bezel from door.
(5)Remove screw holding armrest pull handle to door through door latch handle bezel opening.
(6)Remove hidden screw from in carpet at rear lower corner of trim panel.
(7)Using a suitable trim clip tool, disengage frog leg clips at the ends and bottom of trim panel. After