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23 - 18 AA-BODY

BELT MOULDING AND WEATHERSTRIP INSTALLATION

Reverse the preceding operation.

Fig. 18 Front Door Belt Moulding and Weatherstrip

FRONT DOOR GLASS CHANNEL AND RUN WEATHERSTRIP

GLASS CHANNEL AND RUN WEATHERSTRIP REMOVAL (FIG. 19)

(1)Remove door belt moulding and weatherstrip assembly.

(2)Remove front and rear door glass opening corner seals (Fig. 18)

(3)Pull door glass run weatherstrip from forward lower channel and upper door frame back to rear upper corner of door frame.

(4)Separate weatherstrip from top of rear door frame down to first clip. Using a suitable hook tool, disengage clip barb from door frame channel. Pull weatherstrip outward to disengage clip. Repeat this procedure at each clip down the rear channel.

(5)Separate glass channel and run weatherstrip from door.

GLASS CHANNEL AND RUN WEATHERSTRIP INSTALLATION

(1)Insert glass run weatherstrip into top of glass opening upper channel. Align molded corners of weatherstrip to corners of glass opening.

(2)Push weatherstrip and glass run channel into upper rear glass opening channel. Seat the top retaining clip by placing a fiber trim stick (C-4755) over the clip attaching rivet inside the glass run channel and push or tap firmly inward until clip seats. Verify the alignment of the weatherstrip in the top rear corner. Repeat this procedure on each clip going down the run.

(3)Install glass opening corner seals.

(4)Install door belt moulding and weatherstrip assembly.

Ä

Fig. 19 Front Door Glass Channel and Run Weather-

strip

FRONT DOOR GLASS RUN LOWER CHANNEL

FRONT OR REAR LOWER CHANNEL REMOVAL (FIG. 20)

(1)Remove door glass channel and run weatherstrip as necessary to gain access to lower channels and attaching rivets.

(2)Drift punch rivet center expansion pins from each pop-rivet fastener holding channel to door panel or mirror support frame.

(3)Drill pop-rivet fasteners out of door panel or mirror support frame and separate front or rear channel from door.

FRONT OR REAR LOWER CHANNEL INSTALLATION

(1)Install lower channel into at design location.

(2)Install pop-rivets using a suitable pop-rivet gun.

(3)Install Glass channel and run weatherstrip.

(4)Install belt moulding and weatherstrip assem-

bly.

(5)Install door glass.

(6)Install window opening lower corner seals.

(7)Install door water shield silencer pad and trim panel.

FRONT DOOR WINDOW REGULATOR/MANUAL

MANUAL WINDOW REGULATOR REMOVAL (FIG. 21)

(1) Remove trim panel, silencer pad, and water shield.


Ä

AA-BODY 23 - 19

Fig. 20 Front Door Lower Channels

(2)Raise glass to 25 mm (1 in.) from full up position. Using suitable tape, secure door glass to upper window frame.

(3)Remove bolts holding window regulator to inner door panel.

(4)Slide roller from window lift channel. Rotate regulator

to bring lift arm through access hole first.

(5)Remove regulator assembly from door.

MANUAL WINDOW REGULATOR INSTALLATION

Reverse the preceding operation.

Fig. 21 Front Door Window RegulatorÐManual

FRONT DOOR WINDOW REGULATOR/POWER

POWER WINDOW REGULATOR REMOVAL (FIG. 22)

(1)Remove trim panel and water shield and connect window switch to wire connector.

(2)Raise glass to 25 mm (1 in.) from full up position. Using suitable tape, secure door glass to upper window frame.

(3)Disconnect battery negative cable.

(4)Remove bolts holding window regulator to inner door panel.

(5)Slide roller from window lift channel. Rotate regulator

to bring lift arm through access hole first.

(6)Remove regulator assembly from door.

POWER WINDOW REGULATOR INSTALLATION

Reverse the preceding operation.

Fig. 22 Front Door Window RegulatorÐPower

FRONT POWER DOOR LOCK ACTUATOR

REMOVAL (FIG. 23)

(1)Remove trim panel, silencer pad, and water shield.

(2)Disconnect link rod from door latch.

(3)Remove bolts holding power door lock actuator to inner door panel and separate actuator from door.

INSTALLATION

Reverse the preceding operation.

Fig. 23 Front Power Door Lock Actuator


23 - 20 AA-BODY

REAR DOOR TRIM PANEL

DOOR TRIM PANEL WITH POWER WINDOWS REMOVAL (FIG. 24)

(1)Move glass to down position.

(2)Disconnect battery negative cable.

(3)Remove screw holding latch release handle bezel to door. Slide bezel forward and separate from door trim.

(4)Remove ash tray. Remove screw holding trim panel to door from ash tray opening.

(5)Pry power window switch from retainer in door trim and disconnect wire connector.

(6)Using a suitable trim clip tool, disengage frog leg clips at the ends and bottom of trim panel. After all trim clips are loose, push inward at the top of the trim panel and lift upward to disengage barb fasteners at top of panel. Separate trim from door.

DOOR TRIM PANEL WITH POWER WINDOWS INSTALLATION

Reverse the preceding operation.

Fig. 24 Rear Door Trim Panel with Power Windows

DOOR TRIM PANEL WITH MANUAL WINDOWS REMOVAL (FIG. 25)

(1)Move glass to down position.

(2)Remove screw holding latch release handle bezel to door. Slide bezel forward and separate from door trim.

(3)Remove ash tray. Remove screw holding trim panel to door from ash tray opening.

(4)Pry window crank cap from crank. Remove screw holding crane to regulator and separate from door

(6)Using a suitable trim clip tool, disengage frog leg clips at the ends and bottom of trim panel. After all trim clips are loose, push inward at the top of the trim panel and lift upward to disengage barb fasteners at top of panel. Separate trim from door.

Ä

DOOR TRIM PANEL WITH MANUAL WINDOWS INSTALLATION

Reverse the preceding operation.

Fig. 25 Rear Door Trim Panel with Manual Window

REAR DOOR SILENCER AND WATER SHIELD

REMOVAL (FIG. 26)

(1)Remove door trim panel.

(2)Remove push-in fasteners holding silencer pad to door inner panel and separate silencer from door.

(3)Pull water shield from adhesive around perimeter of door inner panel.

INSTALLATION

Reverse the preceding operation.

Fig. 26 Rear Door Silencer and Water Shield

REAR DOOR AND HINGE

The rear door hinge is welded to the door and bolted to the B-pillar. The door half of the hinge pivots on a removable hinge pin. The hinge pin is driven in from the bottom on the top hinge and from the top on the bottom hinge. All adjustments to the hinge are performed on the hinge pillar half of the


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