Файл: 92FWD_23.pdf

all trim clips are loose, push inward at the top of the trim panel and lift upward to disengage barb fasteners at top of panel. Separate trim from door.

DOOR TRIM PANEL WITH POWER WINDOWS INSTALLATION

Reverse the preceding operation.

Fig. 10 Front Door Trim Panel with Power Windows

DOOR TRIM PANEL WITH MANUAL WINDOWS REMOVAL (FIG. 11)

(1)Open door glass to full down position.

(2)Disconnect battery negative cable.

(3)Remove window crank cap, attaching screw, and handle.

(4)Remove door latch handle bezel insert. Disconnect power door lock switch wire connector, if equipped. Remove screws holding handle bezel to trim panel and separate bezel from door.

(5)Remove screw holding armrest pull handle to door through door latch handle bezel opening.

(6)Remove hidden screw from in carpet at rear lower corner of trim panel.

(7)Using a suitable trim clip tool, disengage frog leg clips at the ends and bottom of trim panel. After all trim clips are loose, push inward at the top of the trim panel and lift upward to disengage barb retainers at top of panel. Separate trim from door.

DOOR TRIM PANEL WITH MANUAL WINDOWS INSTALLATION

Reverse the preceding operation.

FRONT DOOR SILENCER AND WATER SHIELD

REMOVAL (FIG. 12)

(1)Remove front door trim panel.

(2)Remove push-in fasteners holding silencer pad to door inner panel and separate silencer from door.

(3)Pull water shield from adhesive around perimeter of door inner panel.

Fig. 11 Front Door Trim Panel with Manual Windows

INSTALLATION

Reverse the preceding operation.

Fig. 12 Front Door Silencer and Water Shield

FRONT DOOR AND HINGE

The front door hinge is welded to the door and bolted to the hinge pillar. The door half of the hinge pivots on a removable hinge pin. The hinge pin is driven in from the bottom on the top hinge and from the top on the bottom hinge. All adjustments to the hinge are performed on the hinge pillar half of the hinge. If the welded half of the hinge must be bent to align door, consult an authorized body repair facility.

FRONT DOOR REMOVAL (FIG. 13)

(1)Remove door trim panel, silencer pad, and water shield.

(2)Disconnect all wire connectors and wire harness hold downs inside door and push wire harness through access hole in front of door into hinge pillar opening.

(3)Open door and support door on a suitable lifting device.

(4)Drive bottom hinge pin upward and remove pin from hinge.

Fig. 13 Front Door Assembly

FRONT DOOR HINGE REMOVAL (FIG. 14)

(1)Remove front fender wheelhouse splash shield. Refer to Front Wheelhouse Splash Shield Removal paragraph in this section.

(2)Support door on a suitable lifting device.

(3)Drive out hinge pin on the effected hinge.

(4)Remove bolts holding hinge to hinge pillar and separate hinge form vehicle.

FRONT DOOR HINGE INSTALLATION

Reverse the preceding operation. Align door to achieve 6 mm (0.240 in.) gap to all surrounding panels and flush across gaps.

OUTSIDE FRONT DOOR LATCH RELEASE HANDLE

OUTSIDE FRONT DOOR LATCH RELEASE HANDLE REMOVAL (FIG. 14)

(1)Remove front door trim panel, silencer pad, and water shield.

(2)Raise door glass to full up position.

(3)Disconnect security alarm switch and illuminated entry switch from back of outside front door latch release handle, if equipped. For additional information refer to Group 8Q, Vehicle Theft Security System

(4)Disconnect lock rod and latch release rod from door latch assembly.

(5)Remove nuts holding outside door latch handle to retainer bracket and separate bracket from door.

(6)Swing lock rod upward, parallel to back of latch handle, and separate latch handle from door panel.

Fig. 14 Outside Front Door Latch Release Handle

FRONT DOOR LATCH

REMOVAL (FIG. 15)

(1)Remove front door trim panel, silencer pad and water shield.

(2)Raise door glass to full up position.

(3)Disconnect all actuator rods from door latch assembly.

(4)Remove screws holding door latch assembly to inner door rear panel and separate latch from door.

INSTALLATION

Reverse the preceding operation.

Fig. 15 Front Door Latch Assembly

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FRONT DOOR SIDE VIEW MIRROR

REMOVAL (FIG. 16)

(1)Remove front door trim panel.

(2)Remove side view mirror remote adjusting knob cover, if equipped.

(3)Remove screws holding mirror bezel to door frame and separate bezel from door. Loosen set-screw holding bezel to mirror adjuster cable, if equipped.

(4)Remove silencer seal from door frame behind mirror bezel.

(5)Disconnect power mirror wire connector, if equipped.

(6)Remove access hole cover.

(7)Remove nuts holding mirror to door frame and separate mirror from door.

INSTALLATION

Reverse the preceding operation.

Fig. 16 Front Door Side View Mirror

FRONT DOOR GLASS

REMOVAL (FIG. 17)

(1)Remove door trim panel, silencer pad, and water shield.

(2)Position door glass half way up in door glass opening.

(3)Insert door glass removal tool C-4867 between the glass slide and channel retaining lip at approximately 50 mm (2 in.) down from top rearward corner of glass. Push handle of tool toward glass to open channel. Push downward at the front of the glass to separate the slide from the channel.

(4)Insert door glass removal tool C-4867 between the glass slide and channel retaining lip at approximately 50 mm (2 in.) up from bottom rearward corner of glass through opening in inner door panel. Push handle of tool toward glass to open channel. Pull upward at front of glass to separate the slide from the channel. Do not allow upper slide to snap bank into channel.

AA-BODY 23 - 17

(5)Rotate front of glass downward and slide glass forward to separate glass lift channel from regulator lift arm roller.

(6)Remove door glass through opening at top of

door.

INSTALLATION

(1)Lower door glass into opening at top of door.

(2)Tip rear of glass downward and insert window regulator lift arm roller into glass lift channel.

(3)Guide door glass into glass run weatherstrip at front of door.

(4)Push top of glass rearward to snap top slide into glass run channel.

(5)Push downward at front of glass to snap bottom slide into glass run channel.

(6)Install water shield, silencer pad and trim panel.

Fig. 17 Front Door Glass

FRONT DOOR BELT MOULDING AND WEATHERSTRIP

BELT MOULDING AND WEATHERSTRIP REMOVAL (FIG. 18)

(1)Remove trim panel, silencer pad, and water shield as necessary to gain access to belt moulding attaching screws.

(2)Remove door glass.

(3)Remove screws holding belt moulding and weatherstrip to outer door panel and separate moulding from door.