Файл: 92FWD_23.pdf

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hinge. If the welded half of the hinge must be bent to align door, consult an authorized body repair facility.

REAR DOOR REMOVAL (FIG. 27)

(1)Remove B-pillar trim panel and disconnect all wire connectors leading to door. Push wire harness through access hole in B-pillar into hinge opening.

(2)Support door on a suitable lifting device.

(3)Drive bottom hinge pin upward and remove pin from hinge.

(4)Drive top hinge pin downward and remove pin from hinge.

(5)Separate door from vehicle.

REAR DOOR INSTALLATION

Reverse the preceding operation. The door should not require re-alignment. If door does need alignment, refer to Rear Door Hinge Installation paragraph in this section.

Fig. 27 Rear Door Assembly

REAR DOOR HINGE REMOVAL (FIG. 27)

(1)To remove upper hinge bolted half, remove B-pillar trim panel. To remove lower hinge bolted half it is not necessary to remove B-pillar trim.

(2)Support rear door on a suitable lifting device.

(3)Drive out hinge pin on the effected hinge.

(4)Remove bolts holding hinge to B-pillar and separate hinge form vehicle.

REAR DOOR HINGE INSTALLATION

Reverse the preceding operation. Align door to achieve 6 mm (0.240 in.) gap to all surrounding panels and flush across gaps.

OUTSIDE REAR DOOR LATCH RELEASE HANDLE

REMOVAL (FIG. 28)

(1)Remove door trim panel, silencer pad, and water shield.

(2)Raise door glass to full up position.

(3)Remove rear door speaker, if equipped.

AA-BODY 23 - 21

(4)Disconnect latch release rod from door latch assembly.

(5)Remove nuts holding outside door latch handle to retainer bracket and separate bracket from door.

(6)Separate latch handle from door panel.

INSTALLATION

Reverse the preceding operation.

Fig. 28 Outside Rear Door Latch Release Handle

REAR DOOR LATCH

REMOVAL (FIG. 29)

(1)Remove door trim panel, silencer pad and water shield.

(2)Raise door glass to full up position.

(3)Remove door speaker, if equipped.

(4)Disconnect all actuator rods from door latch assembly.

(5)Remove screws holding door latch assembly to inner door rear panel and separate from door.

INSTALLATION

Reverse the preceding operation.

Fig. 29 Rear Door Latch Assembly

23 - 22 AA-BODY

REAR POWER DOOR LOCK ACTUATOR

REMOVAL (FIG. 30)

(1)Remove door trim panel, silencer pad, and water shield.

(2)Raise door glass to full up position.

(3)Remove door speaker, if equipped.

(4)Disconnect actuator rod from door latch assem-

bly.

(5)Remove screws holding power lock actuator to inner door panel and separate from door.

INSTALLATION

Reverse the preceding operation.

Fig. 30 Rear Power Lock Actuator

REAR DOOR GLASS

REMOVAL (FIG. 31)

(1)Remove door trim panel, silencer pad, and water shield.

(2)Position door glass half way up in door glass opening.

(3)Pull upward firmly at the front upper corner of glass to disengage lower glass guide from run channel.

(4)Insert door glass removal tool C-4867 between the glass slide and division run channel retaining lip at approximately 50 mm (2 in.) down from top rearward corner of glass. Push handle of tool toward glass to open channel. Pull forward on the glass to separate the slide from the channel.

(5)Position glass inboard of the division channel. Pivot top of glass rearward between division channel and inner door panel.

(6)Separate regulator lift arm roller from glass lift channel. Hold regulator lift arm outward and lift glass upward.

(7)Remove door glass through opening at top of

door.

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INSTALLATION

(1)Lower door glass into opening at top of door.

(2)Insert window regulator lift arm roller into glass lift channel.

(3)Push top of glass rearward to snap top slide into division run channel.

(4)Push downward at front of glass to snap bottom slide into channel.

(5)Install water shield, silencer pad and trim panel.

Fig. 31 Rear Door Glass

REAR DOOR BELT MOULDING AND WEATHERSTRIP

BELT MOULDING AND WEATHERSTRIP REMOVAL (FIG. 32)

(1)Remove trim panel, silencer pad, and water shield.

(2)Remove door glass.

(3)Remove screws holding belt moulding and weatherstrip to outer door panel and separate moulding from door.

BELT MOULDING AND WEATHERSTRIP INSTALLATION

Reverse the preceding operation.

REAR DOOR GLASS RUN WEATHERSTRIP

REMOVAL (FIG. 33)

(1)Remove door belt moulding and weatherstrip assembly.

(2)Pull door glass run weatherstrip from forward lower channel and upper door frame back to division channel.

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Fig. 32 Rear Door Belt Moulding and Weatherstrip

(3) Separate glass run weatherstrip from door.

INSTALLATION

(1)Insert glass run weatherstrip into top of glass opening upper channel. Align molded corner of weatherstrip to upper front corner of glass opening.

(2)Push weatherstrip into upper rear corner of door frame above division channel.

(3)Install door belt moulding and weatherstrip assembly.

Fig. 33 Rear Door Glass Run Weatherstrip

REAR DOOR GLASS STATIONARY GLASS MODULE

STATIONARY GLASS MODULE REMOVAL (FIG. 34)

(1)Remove belt moulding and weatherstrip assem-

bly.

(2)Remove upper window opening moulding.

(3)Remove bolts and screws holding division channel and glass module to door assembly and separate module from door frame.

(4)Remove module through opening at top of door.

AA-BODY 23 - 23

STATIONARY GLASS MODULE INSTALLATION

Reverse the preceding operation. Use two sided adhesive tape to secure module weatherstrip to inside of door frame.

Fig. 34 Rear Door Stationary Glass Module

REAR DOOR WINDOW REGULATOR/MANUAL

MANUAL WINDOW REGULATOR REMOVAL (FIG. 35)

(1)Remove trim panel, silencer pad, and water shield.

(2)Position door glass 150 mm (6 in.) up into glass opening. Pull upward firmly at front edge of glass to disengage lower glass run guide from division channel.

(3)Remove bolts holding window regulator to inner door panel.

(4)Slide roller from window lift channel.

(5)By hand, pull glass upward to 25 mm (1 in.) from full up position. Using suitable tape, secure door glass to upper window frame.

(6)Remove regulator assembly from door.

MANUAL WINDOW REGULATOR INSTALLATION

Reverse the preceding operation.

REAR DOOR WINDOW REGULATOR/POWER

POWER WINDOW REGULATOR REMOVAL (FIG. 36)

(1) Remove trim panel, silencer pad, and water shield.

Fig. 35 Rear Door Window RegulatorÐManual

(2)Position door glass 150 mm (6 in.) up into glass opening. Firmly pull upward at front edge of glass to disengage lower glass run guide from division channel.

(3)Remove bolts holding window regulator to inner door panel.

(4)Slide roller from window lift channel.

(5)By hand, pull glass upward to 25 mm (1 in.) from full up position. Using suitable tape, secure door glass to upper window frame.

(6)Remove regulator assembly from door.

POWER WINDOW REGULATOR INSTALLATION

Reverse the preceding operation.

Fig. 36 Rear Door Window RegulatorÐPower

DOOR OPENING WEATHERSTRIPS

FRONT OR REAR DOOR OPENING WEATHERSTRIP REMOVAL (FIG. 37)

(1)Remove interior trim as necessary to gain access to door opening weatherstrip.

(2)Pull weatherstrip from pinch flange around door opening.

FRONT OR REAR DOOR OPENING WEATHERSTRIP INSTALLATION

(1)Locate the middle to the weatherstrip at the center of the upper pinch flange. Push weatherstrip onto pinch flange at the top corner near the B-pillar.

(2)When the weatherstrip has been installed down the door opening to the sill pinch flange, mate the ends of the weatherstrip together and finish installing.

Fig. 37 Door Opening Weatherstrips

BODY SIDE MOULDING AND APPLIQUE

STICK-ON BODY SIDE MOULDING REMOVAL AND INSTALLATION (FIG. 38)

(1)Warm the effected stick-on moulding and body metal to approximately 38°C (100°F) using a suitable heat lamp or heat gun.

(2)Pull stick-on moulding from painted surface.

(3)Remove adhesive tape residue from painted surface of vehicle.

(4)If moulding is to be reused, Remove tape residue from moulding. Clean back of moulding with Mopar, Super Kleen solvent or equivalent. Wipe moulding dry with lint free cloth. Apply new body side moulding (two sided adhesive) tape to back of moulding.

(5)Clean body surface with Mopar, Super Kleen solvent or equivalent. Wipe surface dry with lint free cloth.

(6)Apply a length of masking tape on the body, parallel to the top edge of the moulding to use as a guide, if necessary.

(7)Remove protective cover from tape on back of moulding. Apply moulding to body below the masking tape guide.

(8)Remove masking tape guide and heat body and moulding, see step one. Firmly press moulding to body surface to assure adhesion.