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AJ-BODY |
23 - 71 |
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AJ-VEHICLE BODY COMPONENT SERVICE |
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INDEX |
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page |
page |
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A-Pillar and Roof Rail Mouldings . . . . . . . . . . . . |
. 76 |
Outside Door Latch Release Handle . . . . . . . |
. . . . 76 |
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Cowl Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 73 |
Overhead Console . . . . . . . . . . . . . . . . . . . . |
. . . . 80 |
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Cowl Panel Trim and Scuff Plates . . . . . . . . . . . . |
. 76 |
Power Door Lock Actuator . . . . . . . . . . . . . . |
. . . . 76 |
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Door Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 75 |
Quarter Extension Trim Panel . . . . . . . . . . . . . |
. . . 77 |
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Door Glass Lift Plate and Guide Post . . . . . . . . . |
. 75 |
Quarter Glass Module . . . . . . . . . . . . . . . . . . |
. . . 84 |
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Door Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 75 |
Quarter Trim Panel . . . . . . . . . . . . . . . . . . . . . |
. . . 76 |
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Door Trim Panel . . . . . . . . . . . . . . . . . . . . . . . . . |
. 74 |
Rear Seat Belts . . . . . . . . . . . . . . . . . . . . . . . |
. . . 78 |
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Floor Carpet . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 80 |
Rear Seats . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 79 |
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Front Center Console . . . . . . . . . . . . . . . . . . . . . |
. 79 |
Rear Shelf Trim Panel . . . . . . . . . . . . . . . . . . |
. . . 77 |
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Front Door and Hinge . . . . . . . . . . . . . . . . . . . . |
. 74 |
Rear Window Glass . . . . . . . . . . . . . . . . . . . . |
. . . 81 |
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Front Door Silencer and Water Shield . . . . . . . . . |
. 74 |
Sun Roof Air Deflector . . . . . . . . . . . . . . . . . . |
. . . 81 |
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Front End Splash Shields . . . . . . . . . . . . . . . . . . |
. 73 |
Sun Roof Drain Tubes . . . . . . . . . . . . . . . . . . |
. . . 81 |
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Front Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . |
. 78 |
Sun Roof Weatherstrip . . . . . . . . . . . . . . . . . . |
. . . 81 |
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Front Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 78 |
Trunk Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 82 |
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Fuel Fill Door . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 83 |
Trunk Lid and Fuel Fill Door Release Cables |
. . . . 83 |
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Glass Run WeatherstripÐAJ-21 Body . . . . . . . . . |
. 76 |
Trunk Lid Hinge . . . . . . . . . . . . . . . . . . . . . . . |
. . . 82 |
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Grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 71 |
Trunk Lid Latch . . . . . . . . . . . . . . . . . . . . . . . |
. . . 83 |
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Grille Opening Panel . . . . . . . . . . . . . . . . . . . . . |
. 71 |
Trunk Lid Lock . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 83 |
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Head Lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 80 |
Trunk Lid Luggage Rack . . . . . . . . . . . . . . . . |
. . . 83 |
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Hood and Hinges . . . . . . . . . . . . . . . . . . . . . . . . |
. 71 |
Trunk Lid Torsion Bar . . . . . . . . . . . . . . . . . . . |
. . . 82 |
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Hood Latch and Release Cable . . . . . . . . . . . . . |
. 72 |
Trunk Opening Weatherstrip . . . . . . . . . . . . . . |
. . . 83 |
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Inside Latch Release Handle . . . . . . . . . . . . . . . |
. 76 |
Window Regulator . . . . . . . . . . . . . . . . . . . . . |
. . . 75 |
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GRILLE
REMOVAL (FIG. 1)
(1)Remove screws holding grille to header at top of grille.
(2)Push downward on top of bumper fascia to gain clearance for grille removal.
(3)Push grille downward and pull outward. Separate grille from vehicle.
INSTALLATION
Reverse the preceding operation.
Fig. 1 Grille Assembly
GRILLE OPENING PANEL
REMOVAL (FIG. 1)
(1)Remove front bumper and fascia.
(2)Remove grille and disconnect concealed headlamp motor wire connector.
(3)Remove bolts holding headlamp mounting assemblies to front closure panel.
(4)Remove bolt holding grille opening panel to bracket forward of radiator.
(5)Raise hood and remove push-in fasteners holding sight shields to closure panel. Separate sight shields from vehicle.
(6)Remove nuts holding grille opening panel to front fenders.
(7)Remove bolts holding grille opening panel to front fenders.
(8)Separate grille opening panel form vehicle.
INSTALLATION
Reverse the preceding operation. Align grille opening panel to fit flush across fender joining locations.
HOOD AND HINGES
HOOD REMOVAL (FIG. 2)
(1)Raise hood to full up position.
(2)Lift front edge of cowl cover on the right side of the windshield washer bottle and disconnect the under hood lamp wire connector.
(3)Mark all bolt and hinge attachment locations with a grease pencil or other suitable device to pro-
23 - 72 AJ-BODY |
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vide reference marks for installation. When installing hood, align all marks and secure bolts. The hood should be aligned to 4 mm (0.160 in.) gap to the front fenders and flush across the top surfaces along fenders.
(4)Remove the top hood to hinge attaching bolts and loosen the bottom bolts until they can be removed by hand.
(5)With assistance of a helper at the opposite side of the vehicle to support the hood, remove the bottom hood to hinge attaching bolts. Separate the hood from the vehicle.
HOOD INSTALLATION
Reverse the preceding operation.
Fig. 2 Hood Assembly Remove or InstallÐTypical
HOOD HINGE REMOVAL (FIG. 3)
(1)Support hood on the side that requires hinge replacement.
(2)Mark all bolt and hinge attachment locations with a grease pencil or other suitable device to provide reference marks for installation. When installing hood hinge, align all marks and secure bolts. The hood should be aligned to 4 mm (0.160 in.) gap to the front fenders and flush across the top surfaces along fenders. Shims can be added or removed under hood hinge to achieve proper hood height.
(3)Remove hood to hinge attaching bolts.
(4)Remove hood hinge to front fender attaching bolts and separate hinge from vehicle.
HOOD HINGE INSTALLATION
Reverse the preceding operation. If necessary, paint new hinge before installation.
Fig. 3 Hood Hinge AssemblyÐTypical
HOOD LATCH AND RELEASE CABLE
HOOD LATCH REMOVAL (FIG. 4)
(1)Raise hood to the full up position.
(2)Remove hood latch attaching bolts holding latch to radiator closure panel and separate from vehicle.
(3)Pry release cable casing attachment from slot receiver on latch, disengage cable end from latch arm hook.
HOOD LATCH INSTALLATION
Reverse the preceding operation.
HOOD LATCH RELEASE CABLE REMOVAL
(1)Raise hood to the full up position.
(2)Remove push-in fasteners holding hood latch cover to radiator closure panel and separate cover from vehicle.
(3)Disconnect hood release cable casing and cable end from hood latch assembly. Refer to Hood Latch Removal procedure in this section.
(4)Remove hood latch release cable handle attaching bolts from under left lower edge of instrument panel.
(5)Disengage release cable rubber grommet from engine compartment dash panel behind instrument panel.
(6)Rout cable assembly through engine compartment around battery, under fender lip, under relay bank, and under wiring harnesses, toward dash panel. Push cable through access hole in dash panel under the brake master cylinder, into passenger compartment.
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AJ-BODY 23 - 73 |
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Fig. 4 Hood Latch AssemblyÐTypical
HOOD LATCH RELEASE CABLE
INSTALLATION
Reverse the preceding operation.
COWL COVER
REMOVAL (FIG. 5)
(1)Raise hood to full up position.
(2)Disconnect windshield washer hoses from wiper
arms.
(3)Remove windshield wiper arm assemblies. Refer to Group 8K, Windshield Wiper and Washer Systems.
(4)Remove plastic expanding type fasteners holding cowl cover to cowl, below windshield.
(5)Lift back of cowl cover and slide cover rearward from under dash panel to hood seal and separate cover from vehicle.
INSTALLATION
Reverse the preceding operation.
FRONT END SPLASH SHIELDS
FRONT WHEELHOUSE SPLASH SHIELD REMOVAL (FIG. 6)
(1)Hoist vehicle and support on suitable safety stands.
(2)Remove front wheel assembly.
(3)Remove push-in fasteners holding front wheelhouse splash shield to fender opening lip and inner wheelhouse area.
(4)Separate wheelhouse splash shield from vehicle.
Fig. 5 Cowl Cover Assembly
FRONT WHEELHOUSE SPLASH SHIELD INSTALLATION
Reverse the preceding operation.
TRANSAXLE SPLASH SHIELD REMOVAL (FIG. 6)
(1)Remove one front wheelhouse splash shield push-in fastener and separate wheelhouse splash shield from transaxle splash shield.
(2)Remove transaxle splash shield attaching bolts and separate transaxle splash shield from vehicle.
TRANSAXLE SPLASH SHIELD INSTALLATION
Reverse the preceding operation.
Fig. 6 Front Wheelhouse and Transaxle Splash
ShieldsÐTypical
ENGINE DRIVE BELT SPLASH SHIELD REMOVAL (FIG. 7)
(1)Hoist vehicle and support on suitable safety stands.
(2)Remove bolts holding engine drive belt splash shield to right frame rail.
(3)Separate drive belt splash shield from vehicle.